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INSTALLATION
NOTE
If clutch pack replacement was the only service work per-
formed, start with Step 5.
1.
Install the engine sprocket, clutch assembly and primary
chain as a unit into primary chaincase.
2.
See
Figure 6-23.
Install the engine sprocket nut.
a.
Place SPROCKET LOCKING LINK (3) (Part No.
HD-38362) between primary chain and engine
sprocket.
b.
Apply two or three drops of LOCTITE THREAD-
LOCKER 262 (red) onto threads of sprocket shaft.
c.
Install engine sprocket nut. Tighten nut to 190-210
ft-lbs (258-285 Nm).
CAUTION
See
Figure 6-24.
Washer (2) must be installed with the
word "out" facing the mainshaft nut (1) or transmission
may be damaged.
3.
Install mainshaft nut and washer.
a.
Apply two or three drops of LOCTITE THREAD-
LOCKER 262 (red) onto threads on end of main-
shaft.
b.
Place washer (2) on mainshaft with the word "out"
facing away from clutch hub (3).
c.
Install nut (1) (left-hand threads). Tighten to 70-80
ft-lbs (95-109 Nm).
4.
Remove SPROCKET LOCKING LINK.
5.
Install adjusting screw assembly into pressure plate.
a.
See
Figure 6-18.
release plate with corresponding recesses in pres-
sure plate.
b.
See
Figure 6-17.
assembly with retaining ring.
6.
Install primary cover. See
7.
Connect negative battery cable to negative battery termi-
nal.
6-16
Align two tabs on perimeter of
Secure the adjusting screw
6.2 PRIMARY
CHAIN.
6254
1
2
1.
Engine Sprocket
2.
Torque Wrench
3.
Sprocket Locking Link (Part No. HD-38362)
Figure 6-23. Sprocket Locking Link
b0411x6x
1.
Mainshaft Nut
2.
Washer
3.
Clutch Hub
Figure 6-24. Mainshaft Nut and Washer
2002 Buell X1: Drive/Transmission
3
3
2
1
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