Buell X1 2002 Service Manual page 205

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DISASSEMBLY
Crankcase Halves
1.
Remove cylinder heads. See
CAUTION
After removing cylinders, install plastic or rubber hose
over cylinder studs. Lifting or moving crankcase by
grasping studs will cause cylinder stud damage.
2.
Remove cylinders and pistons. See
PISTON.
3.
Remove oil pump. See
3.13 OIL
b0516x3x
1.
Crankcase
2.
Upper Case Hex Socket Head Screw – 5/16-18 X 2-1/2 in. long (4)
3.
Bottom Case T40 TORX Bolt – 5/16-18 X 3/4 in. long (4)
4.
Muffler Mount Bolt – 3/8-16 X 5-1/2 in. long (2, with Washers and Locknuts)
2002 Buell X1: Engine
3.5 CYLINDER
HEAD.
3.6 CYLINDER AND
PUMP.
2
4
Figure 3-76. Crankcase Hardware (Typical)
4.
Remove gearcase components. See
COVER AND CAM
GEARS.
5.
Remove primary cover and primary drive/clutch compo-
nents. See
PRIMARY CHAIN/DRIVE
MARY
DRIVE/CLUTCH.
6.
Remove starter motor. See
7.
Remove transmission. See
8.
See
Figure 3-76.
Remove screws and rear engine mount
bolt securing crankcase halves together.
9.
Position crankcase on work bench, gearcase side up.
Tap crankcase with plastic mallet to loosen top half and
separate the halves.
2
3.16 GEARCASE
under
6.5 PRI-
5.7
STARTER.
6.7 TRANSMISSION
CASE.
2
1
2
3
3-51

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