Buell X1 2002 Service Manual page 373

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Primary Chain/Drive
1 1
WARNING WARNING
To protect against shock and accidental start-up of vehi-
cle, disconnect the negative battery cable before pro-
ceeding. Inadequate safety precautions could result in
death or serious injury.
1. Disconnect negative battery cable from battery terminal.
2. Remove primary cover. See
3. Loosen engine sprocket.
a. Install SPROCKET LOCKING LINK (Part No. HD-
38362).
b. Remove the engine sprocket nut.
c. Loosen, but do not remove, engine sprocket. If nec-
essary, use the slotted portion of TWO CLAW
PULLER (Part No. HD-97292-61) and two bolts to
loosen the engine sprocket.
4. See Figure 6-17. Remove adjusting screw assembly.
a. Remove large retaining ring (1).
b. Remove adjusting screw assembly (2, 3 and 4) from
pressure plate.
CAUTION
See Figure 6-16. Mainshaft nut (21) has left-hand threads.
To prevent damage, turn nut clockwise to loosen and
remove from mainshaft.
5. Remove mainshaft nut (21) and washer (22).
6. Remove the clutch assembly, primary chain and engine
sprocket as a unit.
a. Inspect primary chain and sprockets for damage or
excessive wear.
b. Inspect stator and rotor. See
c. Replace damaged parts as necessary.
7. Install adjusting screw assembly into pressure plate.
a. See Figure 6-18.
release plate with corresponding recesses in pres-
sure plate.
b. See Figure 6-17.
assembly with large retaining ring (1).
8. Attach tools to compress clutch diaphragm spring. See
Step 2 of CLUTCH PACK
CLUTCH.
9. Remove clutch pack components. See Steps 3-4 of
CLUTCH PACK under 6.5 PRIMARY
2002 Buell X1: Drive/Transmission
6.2 PRIMARY CHAIN.
7.7 ALTERNATOR.
Align two tabs on perimeter of
Secure the adjusting screw
under 6.5 PRIMARY DRIVE/
DRIVE/CLUTCH.
6251
1
3
1. Retaining Ring
2. Bearing and Release Plate
3. Retaining Ring
4. Adjusting Screw
Figure 6-17. Adjusting Screw Assembly
6141
Adjusting Screw
Assembly
Figure 6-18. Aligning Tabs
10. See Figure 6-15. Disassemble pressure plate.
a. Place a wrench on the clutch spring forcing screw
(1) flats to prevent the forcing screw from turning.
b. Turn the compressing tool handle (5) counterclock-
wise until the handle spins off.
c. Remove washer (4), bearing (3) and bridge (2).
d. Remove clutch spring forcing screw (1) from clutch
adjusting screw.
e. Remove spring seat (9) and diaphragm spring (6)
from pressure plate (7).
11. See Figure 6-17. Remove and disassemble adjusting
screw assembly.
a. Remove large retaining ring (1).
b. Remove adjusting screw assembly (2, 3 and 4) from
pressure plate.
c. If necessary, disassemble adjusting screw assem-
bly. Remove and discard small retaining ring (3) and
then separate the adjusting screw (4) from the bear-
ing and release plate (2). Remove bearing from
release plate.
2
4
Recess
Tab on
Release Plate
6-13