Buell X1 2002 Service Manual page 116

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6.
See
Figure 2-74.
Secure swingarm in place.
a.
Remove both pinch screws (1).
b.
Apply LOCTITE THREADLOCKER 243 (blue) to
threads of pinch screws.
c.
Verify that swingarm is centered between mounts.
d.
Install both pinch screws. Tighten pinch screws to
18-20 ft-lbs (24-27 Nm).
7.
Position rear isolators in mounting position. Slowly lower
frame to place rubber isolators in front of bearing adjust-
ment bolts.
8.
Install isolator bolts. See
9.
Attach rear tie bar to swingarm mount block. Tighten tie-
bar bolt to 30-33 ft-lbs (41-45 Nm).
10. Remove scissors jack from under crankcase.
11. Install rear shock bolt (metric). Tighten to 30-33 ft-lbs
(41-45 Nm).
12. Attach feed and drain lines to oil tank. Install filter and fill
motorcycle with 2.5 quarts (2.37 liters) of recommended
oil. See
1.6 ENGINE LUBRICATION
13. Attach rear brake pedal to master cylinder pushrod.
14. Attach left side rider footrest and shifter lever. Apply
LOCTITE THREADLOCKER 272 (red) to bolt. Tighten
bolt to 23-25 ft-lbs (31-34 Nm).
15. Install rear wheel. See
2.6 REAR
16. Set axle alignment and belt deflection. See
BELT
DEFLECTION.
a.
See
Figure 2-79.
Check rear axle alignment.
b.
See
Figure 2-80.
Check belt deflection.
c.
Proceed to the next step when both axle alignment
and belt deflection are correct.
17. See
Figure 2-81.
Tighten locknut (2) flush against nut (3).
Tighten axle nut (metric) to 66-73 ft-lbs (90-99 Nm). Ver-
ify that belt deflection is correct. Lower motorcycle onto
lift.
2-48
2.20 REAR ISOLATORS
.
SYSTEM.
WHEEL.
1.11 DRIVE
6816
Figure 2-79. Checking Rear Wheel Alignment,
Right Side Shown
1.5-1.75 in.
(38-45 mm)
(with 10 lbs
of force)
Figure 2-80. Belt Deflection
.
6852
1.
Axle Adjuster Bolt
2.
Locknut
3.
Nut
Figure 2-81. Axle Adjuster Bolt, Right Side Shown
b0633xsb
2
1
3
2002 Buell X1: Chassis

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