Neutral Indicator Switch - Buell X1 2002 Service Manual

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NEUTRAL INDICATOR SWITCH

GENERAL
See Figure 7-71. The neutral indicator switch (1) is threaded
into the transmission portion of the right crankcase half (2); it
is immediately forward of the main drive gear shaft (3). The
sprocket cover must be removed to test the switch. If switch
requires replacement, secondary drive belt and transmission
sprocket must also be removed; there is not enough clear-
ance to allow the removal of the switch without first removing
the transmission sprocket.
A pin on the shifter drum contacts the neutral indicator switch
plunger, completing the neutral indicator circuit. The switch is
not repairable. Replace the switch if it malfunctions.
TESTING
1. Remove sprocket cover. See
2. See Figure 7-71. Disconnect wire lead from neutral indi-
cator switch (1).
3. Turn ignition key switch to IGN. Touch the neutral indica-
tor wire lead to a suitable ground.
a. If indicator lamp lights, then problem is at indicator
switch. Replace switch.
b. If indicator lamp does not light, then problem is else-
where in circuit. Check for loose connections,
burned out indicator lamps or faulty wiring.
c. After testing and repair, connect wire lead to indica-
tor switch.
4. Install sprocket cover. See
REMOVAL/INSTALLATION
1. Verify that the ignition key switch is turned to OFF.
2. Remove sprocket cover. See
3. See Figure 7-71. Place transmission in first gear.
Remove two socket head screws (7) and lockplate (6).
CAUTION
Transmission sprocket nut has left-hand threads. Turn
nut clockwise to loosen and remove from main drive
gear shaft. Transmission sprocket nut will be damaged if
turned counterclockwise to remove.
4. Remove transmission sprocket nut (5) from main drive
gear shaft (3). See 6.7 TRANSMISSION
2002 Buell X1: Electrical
2.30 SPROCKET COVER.
2.30 SPROCKET COVER.
2.30 SPROCKET COVER.
CASE.
6753
3
b0326x6x
3
1. Neutral Indicator Switch
2. Right Crankcase Half
3. Main Drive Gear Shaft
4. Transmission Sprocket
5. Transmission Sprocket Nut (LH threads)
6. Lockplate
7. Socket Head Screw (2)
Figure 7-71. Neutral Indicator Switch
5. Decrease secondary drive belt tension by loosening axle
adjusting nuts. See 1.11 DRIVE BELT
Remove transmission sprocket (4) (with secondary drive
belt) from main drive gear shaft (3).
6. Remove wire lead from neutral indicator switch (1).
Remove switch from right crankcase half (2).
7. Install new neutral indicator switch.
a. Apply a light coating of LOCTITE THREADLOCKER
243 (blue) to new neutral indicator switch (1)
threads.
b. Install switch in crankcase. Tighten switch to 3-5 ft-
lbs (4-7 Nm).
c. Connect wire lead to switch.
8. Install transmission sprocket (4) (with secondary drive
belt) onto main drive gear shaft (3). See
MISSION INSTALLATION
ADJUSTMENT.
9. Install sprocket cover. See
10. Adjust secondary drive belt tension. See
BELT DEFLECTION.
7.22
2
1
4
5
6
7
DEFLECTION.
6.13 TRANS-
AND SHIFTER PAWL
2.30 SPROCKET COVER.
1.11 DRIVE
7-53