Buell X1 2002 Service Manual page 157

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CONNECTING ROD
Piston pin fit (loose)
Side play between flywheels
Fit on crankpin (loose)
Connecting rod race ID
HYDRAULIC LIFTER
Fit in guide
Roller fit
Roller end clearance
OIL PUMP
1000 RPM
Oil
pressure
2500 RPM
Shaft to pump clearance
Feed/scavenge inner/outer
gerotor clearance
GEARCASE
Cam gear shaft in
bushing (loose)
Cam gear shaft end play
(min) (except rear intake)
Rear intake cam gear shaft
end play (min)
FLYWHEEL
Flywheels at rim
Runout
Shaft at
flywheel end
End play
SPROCKET SHAFT
BEARING
Outer race fit in
crankcase (tight)
Bearing inner race fit
on shaft (tight)
PINION SHAFT BEARINGS
Pinion shaft jounal diameter
Outer race diameter in
right crankcase
Bearing running clearance
Fit in cover bushing
(loose)
2002 Buell X1: Engine
NEW COMPONENTS
0.00125-0.00175 in. 0.03175-0.04445 mm
0.005-0.025 in. 0.127-0.635 mm
0.0004-0.0017 in. 0.0102-0.0432 mm
1.6245-1.6250 in. 41.2623-41.2750 mm
NEW COMPONENTS
0.0008-0.0020 in. 0.0203-0.0508 mm
0.0006-0.0010 in. 0.0152-0.0254 mm
0.008-0.022 in. 0.203-0.559 mm
NEW COMPONENTS
7-12 PSI 48-83 kN/m
10-17 PSI 69-117 kN/m
0.0025 in.
0.003 in.
NEW COMPONENTS
0.0007-0.0022 in. 0.0178-0.0559 mm
0.005-0.024 in. 0.127-0.610 mm
0.006-0.024 in. 0.152-0.610 mm
NEW COMPONENTS
0.000-0.010 in. 0.000-0.254 mm
0.000-0.002 in. 0.000-0.051 mm
0.001-0.005 in. 0.025-0.127 mm
NEW COMPONENTS
0.0004-0.0024 in. 0.0102-0.0610 mm
0.0002-0.0015 in. 0.0051-0.0381 mm
NEW COMPONENTS
1.2496-1.2500 in. 31.7398-31.7500 mm
1.5646-1.5652 in. 39.7408-39.7561 mm
0.00012-0.00088 in. 0.00305-0.02235 mm
0.0023-0.0043 in. 0.0584-0.1092 mm
0.00200 in.
0.030 in.
0.0027 in.
1.6270 in.
0.0030 in.
0.0015 in.
0.026 in.
2
2
0.0635 mm
0.076 mm 0.004 in.
0.003 in.
0.025 in.
0.040 in.
0.010 in.
0.002 in.
0.005 in.
1.2496 in. (min)
1.5672 in. (max)
0.0050 in.
SERVICE WEAR LIMITS
0.05080 mm
0.762 mm
0.0686 mm
41.3258 mm
SERVICE WEAR LIMITS
0.0762 mm
0.0381 mm
0.660 mm
SERVICE WEAR LIMITS
0.102 mm
SERVICE WEAR LIMITS
0.076 mm
0.635 mm
1.016 mm
SERVICE WEAR LIMITS
0.254 mm
0.051 mm
0.127 mm
SERVICE WEAR LIMITS
SERVICE WEAR LIMITS
31.7398 mm (min)
39.8069 mm (max)
0.1270 mm
3-3