Fuel Tank - Buell X1 2002 Service Manual

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FUEL TANK

REMOVAL
1 1
WARNING WARNING
The gasoline in the fuel supply line downstream of the
fuel pump is under high pressure (49 psi [338 kPa]). To
avoid an uncontrolled discharge or spray of gasoline,
always purge the system of high pressure gas before
attaching fuel pressure gauge. Gasoline is extremely
flammable and highly explosive. Inadequate safety pre-
cautions could result in death or serious injury.
1. Purge the fuel supply line of high pressure gasoline.
a. See Figure 4-87. Disconnect the 4-place fuel pump
connector [86]. Connector is on the left side, above
the rear cylinder spark plug.
b. With the motorcycle in neutral, start the engine and
allow vehicle to run.
c. When the engine stalls, press the starter button for 3
seconds to remove any remaining fuel from fuel line.
2. See Figure 4-88. Remove seat, fuel tank mount and fuel
tank cover. See 2.40 SEAT.
3. Prop fuel tank against frame to gain access to fuel sup-
ply fitting. Wrap a shop towel around the fuel supply fit-
ting.
1 1
WARNING WARNING
A small amount of gasoline will drain from the fuel sup-
ply fitting and fuel line when removed. Thoroughly wipe
up any spilt fuel immediately. Dispose of rags in a suit-
able manner. Gasoline is extremely flammable and highly
explosive. Inadequate safety precautions could result in
death or serious injury.
4. Remove fuel line from fuel supply fitting.
5. See Figure 4-89. Disconnect hose from vapor vent valve.
6. Remove fuel tank from frame.
2002 Buell X1: Fuel System
7067
Figure 4-87. Fuel Pump Connector [86]
6814
Fuel Tank Mount
Figure 4-88. Fuel Tank Mount
b0546aox
Vent Valve
Assembly
Figure 4-89. Vapor Vent Valve
4.37
Connector [86]
Screws with
Washers (2)
4-101