Table Of Contents - Yamaha F100A Service Manual

Table of Contents

How To Use This Manual4
Symbols10
Inspection Periodique Et Reglage11
Index12
Table Of Contents13
General Information14
Identification16
Serial Number16
Starting Serial Numbers16
Safety While Working18
Fire Prevention18
Ventilation18
Self-Protection18
Oils, Greases And Sealing Fluids18
Good Working Practices20
Disassembly And Assembly22
Special Tools24
Measuring24
Outillage Special25
Removal And Installation26
Specifications32
General Specifications34
Maintenance Specifications38
Engine38
Specifications D'entretien39
Moteur39
Bloc De Propulsion45
Electrical46
Systeme Electrique47
Dimensions50
Tightening Torques52
Couples De Serrage53
Motor53
Antriebseinheit53
Elektrische Anlage55
General Tightening Torques56
Torsión De Apriete General57
Hose Routing58
Enrutamiento De Mangueras59
Periodic Inspection And Adjustment60
Maintenance Interval Chart62
Periodic Service Cowling66
Fuel Line66
Fuel Filter Inspection66
Cowling Hook66
Fuel System66
Control System68
Carburetor Check And Adjustment68
Carburetor Pickup Timing Check And Adjustment72
Shift Cable Adjustment74
Throttle Cable Adjustment76
Cooling System78
Cooling Water Flow78
Engine Oil Level78
Engine Oil/Oil Filter Replacement78
Power Unit78
Timing Belt80
Valve Clearance Adjustment82
Power Trim And Tilt (Ptt) System88
Ptt Fluid88
Gear Oil90
Lower Unit90
Lower Unit Leakage Check92
Anodes92
General92
Battery94
Spark Plugs96
Compression Pressure Measurement98
Oil Pressure Measurement100
Lubrication Points102
Systeme105
Fuel Hose And Fuel Filter Exploded Diagram106
Removal And Installation Chart106
Fuel Pumps Exploded Diagram110
Service Points116
Fuel Pump Inspection116
Control Unit Exploded Diagram118
Intake Assy. Exploded Diagram122
Carburetor Exploded Diagram130
Carburetor Inspection138
Carburetor Assembly138
Flywheel Magneto Exploded Diagram146
Flywheel Magneto Removal148
Flywheel Magneto Installation150
Power Unit Exploded Diagram152
Stator Coil Assy. Exploded Diagram162
Timing Belt Exploded Diagram166
Driven Sprocket Removal170
Drive Sprocket Removal/Installation170
Driven Sprocket Installation172
Timing Belt Installation172
Ignition Coils And Starter Motor Exploded Diagram174
Cdi Unit And Relays Exploded Diagram176
Cylinder Head Cover Exploded Diagram180
Camshafts Exploded Diagram184
Camshaft Inspection186
Camshaft Installation186
Cylinder Head Assy. Exploded Diagram188
Thermostat Inspection192
Valves Exploded Diagram194
Valves196
Valve Inspection198
Valve Spring Inspection200
Cylinder Head Inspection200
Valve Guide Inspection200
Valve Seat Inspection202
Valve Installation204
Oil Filter And Exhaust Cover Exploded Diagram206
Oil Filter Installation212
Crankshaft And Piston/Connecting Rod Assy. Exploded Diagram214
Cylinder Block Inspection218
Piston Inspection218
Piston-To-Cylinder Clearance220
Piston Ring Inspection220
Crankshaft Inspection222
Main-Bearing Oil Clearance222
Connecting Rod Big-End Oil Clearance228
Piston Ring Installation234
Piston Installation236
Lower Unit Exploded Diagram242
Propeller Removal246
Propeller Inspection246
Propeller Installation246
Water Pump Exploded Diagram248
Water Pump Housing Inspection252
Impeller And Insert Cartridge Inspection252
Woodruff Key Inspection252
Impeller And Water Pump Housing Installation252
Shift Rod Exploded Diagram254
Propeller Shaft Housing Assy. Exploded Diagram256
Propeller Shaft Housing Assy. Disassembly258
Propeller Shaft Housing Assy. Removal260
Reverse Gear Inspection262
Bearing Inspection262
Propeller Shaft Housing Inspection262
Propeller Shaft Housing Assy. Assembly264
Propeller Shaft Housing Installation266
Propeller Shaft Assy. Exploded Diagram268
Dog Clutch Inspection270
Propeller Shaft Inspection270
Shift Slider Inspection270
Lower Case Exploded Diagram272
Drive Shaft Bearing Removal276
Forward Gear Bearing Removal278
Forward Gear Bearing Installation278
Drive Shaft Bearing Installation280
Drive Shaft Installation282
Shimming284
Shim Selection (For Usa And Canada)284
Pinion Gear Shim284
Forward Gear Shim286
Shim Selection (For Worldwide)292
Measuring The Backlash298
Forward Gear300
Bracket Unit302
Unite De Support303
Shift Actuator Assy. Exploded Diagram306
Bottom Cowling Exploded Diagram310
Upper Case Assy. Exploded Diagram316
Oil Pan Exploded Diagram326
Steering Bracket Exploded Diagram330
Clamp Bracket Exploded Diagram334
Swivel Bracket Exploded Diagram338
Power Trim And Tilt (Ptt) Unit Exploded Diagram340
Ptt Motor, Pump Housing, And Tilt Cylinder Exploded Diagram344
Tilt Rod Assy. Exploded Diagram348
Tilt Rod Assy. And Inner Cylinder Removal358
Cylinder End Screw Inspection358
Tilt Rod Assy. And Inner Cylinder Installation360
Pump Housing Exploded Diagram362
Gear Pump Exploded Diagram368
Ptt Motor Exploded Diagram372
Motor Inspection376
Ptt Motor Assembly378
Ptt Unit380
Ptt Fluid Filling380
Air Bleeding380
Electrical Systems384
Equipement385
Electrical Components (Starboard View)388
Electrical Components (Port View)390
Electrical Components (Front View)392
Electrical Components (Rear View)394
Wire Harness396
Electrical Analysis398
Digital Circuit Tester398
Peak Voltage Measurement398
Peak Voltage Adaptor398
Test Harness400
Ignition System402
Ignition Spark Gap404
Ignition System Peak Voltage406
Spark Plug Lead Assy.410
Ignition Control System412
Engine Temperature Sensor414
Oil Pressure Switch414
Pick-Up Coils414
Throttle Position Sensor (Tps)416
Starting System418
Fuses420
Wire Connections420
Starter Relay420
Starter Motor Exploded Diagram422
Pinion Gear Removal430
Pinion Gear Inspection430
Armature Inspection430
Brush Holder Inspection432
Starter Motor432
Relay (Magnetic Switch)434
Charging System436
Charging System Peak Voltage438
Enrichment Control System440
Electrothermal Valve442
Power Trim And Tilt (Ptt) Control System444
Ptt Relays446
Trailer Switch448
Trim Sensor448
Trouble Analysis450
Trouble Analysis Chart452
Motorhalterung457
Störungssuche457
Trbl459
Wiring Diagram460