Yamaha F100X Manuals

Manuals and User Guides for Yamaha F100X. We have 3 Yamaha F100X manuals available for free PDF download: Service Manual, Owner's Manual

Yamaha F100X Service Manual (464 pages)

Yamaha F100A Outboard Motor Service manual

Brand: Yamaha | Category: Outboard Motor | Size: 10.77 MB

How to Use this Manual
4
Symbols
10
Inspection Periodique Et Reglage

11
- Index
  12
- Table of Contents
  13
- General Information
  14
Chapter 1

16
Identification

16
- Serial Number
  16
- Starting Serial Numbers
  16
Safety While Working

18
- Fire Prevention
  18
- Ventilation
  18
- Self-Protection
  18
- Oils, Greases and Sealing Fluids
  18
- Good Working Practices
  20
- Disassembly and Assembly
  22
Special Tools

24
- Measuring
  24
- Outillage Special
  25
- Removal and Installation
  26
  - Outillage Special
    27
  - Specifications
    32
  - General Specifications
    34
  - Maintenance Specifications
    38
  - Engine
    38
Chapitre 2 Specifications D'entretien

39
- Moteur
  39
- Bloc de Propulsion
  45
  - Electrical
    46
  - Systeme Electrique
    47
Dimensions

50
- Tightening Torques
  52
Couples de Serrage

53
- Antriebseinheit
  53
- Motor
  53
- Elektrische Anlage
  55
- General Tightening Torques
  56
Torsión de Apriete General

57
- Hose Routing
  58
Enrutamiento de Mangueras

59
- Periodic Inspection and Adjustment
  60
Chapter 3

62
Maintenance Interval Chart

62
- Cowling Hook
  66
- Fuel Filter Inspection
  66
- Fuel Line
  66
- Fuel System
  66
- Periodic Service Cowling
  66
- Carburetor Check and Adjustment
  68
- Control System
  68
- Carburetor Pickup Timing Check and Adjustment
  72
- Shift Cable Adjustment
  74
- Throttle Cable Adjustment
  76
- Cooling System
  78
- Cooling Water Flow
  78
- Engine Oil Level
  78
- Engine Oil/Oil Filter Replacement
  78
- Power Unit
  78
- Timing Belt
  80
- Valve Clearance Adjustment
  82
- Power Trim and Tilt (PTT) System
  88
- PTT Fluid
  88
- Gear Oil
  90
- Lower Unit
  90
- Anodes
  92
- General
  92
- Lower Unit Leakage Check
  92
- Battery
  94
- Spark Plugs
  96
- Compression Pressure Measurement
  98
- Oil Pressure Measurement
  100
  - Lubrication Points
    102
  - Fuel System
    104
Systeme

105
- Fuel Hose and Fuel Filter Exploded Diagram
  106
- Removal and Installation Chart
  106
- Fuel Pumps Exploded Diagram
  110
- Fuel Pump Inspection
  116
- Service Points
  116
- Control Unit Exploded Diagram
  118
- Intake Assy. Exploded Diagram
  122
- Carburetor Exploded Diagram
  130
- Carburetor Assembly
  138
- Carburetor Inspection
  138
- Power Unit
  142
Moteur

143
Motor

143
- Flywheel Magneto Exploded Diagram
  146
- Flywheel Magneto Removal
  148
- Service Points
  148
- Flywheel Magneto Installation
  150
  - Power Unit Exploded Diagram
    152
  - Removal and Installation Chart
    152
  - Removal and Installation Chart
    162
  - Stator Coil Assy. Exploded Diagram
    162
  - Removal and Installation Chart
    166
  - Timing Belt Exploded Diagram
    166
  - Drive Sprocket Removal/Installation
    170
  - Driven Sprocket Removal
    170
  - Service Points
    170
  - Driven Sprocket Installation
    172
  - Timing Belt Installation
    172
  - Ignition Coils and Starter Motor Exploded Diagram
    174
  - Removal and Installation Chart
    174
    
    CDI Unit and Relays Exploded Diagram
    176
    
    Cylinder Head Cover Exploded Diagram
    180
  - Removal and Installation Chart
    180
  - Camshafts Exploded Diagram
    184
  - Removal and Installation Chart
    184
  - Camshaft Inspection
    186
  - Camshaft Installation
    186
  - Service Points
    186
  - Cylinder Head Assy. Exploded Diagram
    188
  - Removal and Installation Chart
    188
  - Service Points
    192
  - Thermostat Inspection
    192
- Valves Exploded Diagram
  194
Valves

196
- Service Points
  198
- Valve Inspection
  198
- Cylinder Head Inspection
  200
- Valve Guide Inspection
  200
- Valve Spring Inspection
  200
- Valve Seat Inspection
  202
- Valve Installation
  204
  - Oil Filter and Exhaust Cover Exploded Diagram
    206
  - Removal and Installation Chart
    206
  - Oil Filter Installation
    212
  - Service Points
    212
  - Crankshaft and Piston/Connecting Rod Assy. Exploded Diagram
    214
  - Removal and Installation Chart
    214
    
    Cylinder Block Inspection
    218
    
    Piston Inspection
    218
  - Piston Ring Inspection
    220
  - Piston-To-Cylinder Clearance
    220
  - Crankshaft Inspection
    222
  - Main-Bearing Oil Clearance
    222
  - Connecting Rod Big-End Oil Clearance
    228
  - Piston Ring Installation
    234
  - Piston Installation
    236
- Lower Unit
  238
Bloc de Propulsion

239
- Lower Unit Exploded Diagram
  242
Chapter 6

246
- Propeller Removal
  246
- Propeller Inspection
  246
- Propeller Installation
  246
- Service Points
  246
  - Water Pump Exploded Diagram
    248
  - Impeller and Insert Cartridge Inspection
    252
  - Impeller and Water Pump Housing Installation
    252
  - Service Points
    252
  - Water Pump Housing Inspection
    252
  - Woodruff Key Inspection
    252
  - Removal and Installation Chart
    254
    
    Shift Rod Exploded Diagram
    254
    
    Propeller Shaft Housing Assy. Exploded Diagram
    256
  - Removal and Installation Chart
    256
  - Service Points
    256
  - Propeller Shaft Housing Assy. Disassembly
    258
    
    Propeller Shaft Housing Assy. Disassembly
    260
    
    Propeller Shaft Housing Assy. Removal
    260
  - Bearing Inspection
    262
  - Propeller Shaft Housing Inspection
    262
  - Reverse Gear Inspection
    262
  - Propeller Shaft Housing Assy. Assembly
    264
  - Propeller Shaft Housing Installation
    266
  - Propeller Shaft Assy. Exploded Diagram
    268
  - Removal and Installation Chart
    268
  - Dog Clutch Inspection
    270
  - Propeller Shaft Inspection
    270
  - Service Points
    270
  - Shift Slider Inspection
    270
  - Lower Case Exploded Diagram
    272
  - Removal and Installation Chart
    272
  - Drive Shaft Bearing Removal
    276
  - Service Points
    276
  - Forward Gear Bearing Installation
    278
  - Forward Gear Bearing Removal
    278
  - Drive Shaft Bearing Installation
    280
  - Drive Shaft Installation
    282
Shimming

284
- Pinion Gear Shim
  284
- Shim Selection (for USA and Canada)
  284
- Forward Gear Shim
  286
- Pinion Gear Shim
  292
- Shim Selection (for Worldwide)
  292
- Forward Gear Shim
  294
- Measuring the Backlash
  298
- Forward Gear
  300
- Bracket Unit
  302
Unite de Support

303
- Shift Actuator Assy. Exploded Diagram
  306
- Bottom Cowling Exploded Diagram
  310
- Upper Case Assy. Exploded Diagram
  316
- Oil Pan Exploded Diagram
  326
- Steering Bracket Exploded Diagram
  330
- Clamp Bracket Exploded Diagram
  334
- Swivel Bracket Exploded Diagram
  338
- Power Trim and Tilt (PTT) Unit Exploded Diagram
  340
- PTT Motor, Pump Housing, and Tilt Cylinder Exploded Diagram
  344
- Tilt Rod Assy. Exploded Diagram
  348
- Cylinder End Screw Inspection
  358
- Tilt Rod Assy. and Inner Cylinder Removal
  358
- Tilt Rod Assy. and Inner Cylinder Installation
  360
- Pump Housing Exploded Diagram
  362
- Gear Pump Exploded Diagram
  368
- PTT Motor Exploded Diagram
  372
- Motor Inspection
  376
- PTT Motor Assembly
  378
- Air Bleeding
  380
- PTT Fluid Filling
  380
- PTT Unit
  380
- Electrical Systems
  384
Equipement

385
Wire Harness

396
- Digital Circuit Tester
  398
Electrical Analysis

398
- Peak Voltage Adaptor
  398
- Peak Voltage Measurement
  398
- Test Harness
  400
Ignition System

402
- Ignition Spark Gap
  404
- Ignition System Peak Voltage
  406
- Spark Plug Lead Assy.
  410
Ignition Control System

412
- Engine Temperature Sensor
  414
- Oil Pressure Switch
  414
- Pick-Up Coils
  414
- Throttle Position Sensor (TPS)
  416
Starting System

418
- Fuses
  420
- Starter Relay
  420
- Wire Connections
  420
- Starter Motor Exploded Diagram
  422
- Armature Inspection
  430
- Pinion Gear Inspection
  430
- Pinion Gear Removal
  430
- Brush Holder Inspection
  432
- Starter Motor
  432
- Relay (Magnetic Switch)
  434
- Charging System
  436
- Charging System Peak Voltage
  438
- Enrichment Control System
  440
- Electrothermal Valve
  442
- Power Trim and Tilt (PTT) Control System
  444
- PTT Relays
  446
- Trailer Switch
  448
- Trim Sensor
  448
- Trouble Analysis
  450
- Trouble Analysis Chart
  452
Antriebseinheit

457
Motorhalterung

457
Störungssuche

457
Trbl

459
- Wiring Diagram
  460

Yamaha F100X Service Manual (80 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 1.32 MB

How to Use this Manual
4
General Information

10
- Symbols
  10
- Table of Contents
  12
- Identification Serial Number
  14
- Starting Serial Numbers
  14
General Specifications

16
Maintenance Specifications

20
- Engine
  20
- Lower
  26
- Electrical
  28
Dimensions

32
Tightening Torques

34
Steering Handle (Option)

38
- Exploded Diagram
  38
- Removal and Installation Chart
  38
Ignition System

60
- Engine Stop Switch (Option)
  62
Starting System

64
- Neutral Switch (Option)
  66
- Appendix
  
  68
Fuel Pumps

70
- Exploded Diagram
  70
- Removal and Installation Chart
  70
Stator Coil Assembly

72
- Exploded Diagram
  72
- Removal and Installation Chart
  72
- Valve Seat Inspection
  74
  - Wiring Diagram (with Power Trim and Tilt Unit)
    76
  - Moteur
    76

Yamaha F100X Owner's Manual (104 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 7.76 MB

Yamaha Categories

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More Yamaha Manuals

Yamaha F100X Manuals

Yamaha F100X Service Manual (464 pages)

Table of Contents

Inspection Periodique Et Reglage

Chapter 1

Identification

Safety While Working

Special Tools

Chapitre 2 Specifications D'entretien

Dimensions

Couples de Serrage

Torsión de Apriete General

Enrutamiento de Mangueras

Chapter 3

Maintenance Interval Chart

Systeme

Moteur

Motor

Valves

Bloc de Propulsion

Chapter 6

Shimming

Unite de Support

Equipement

Wire Harness

Electrical Analysis

Ignition System

Ignition Control System

Starting System

Antriebseinheit

Motorhalterung

Störungssuche

Trbl

Yamaha F100X Service Manual (80 pages)

Table of Contents

General Information

General Specifications

Maintenance Specifications

Dimensions

Tightening Torques

Steering Handle (Option)

Ignition System

Starting System

Appendix

Fuel Pumps

Stator Coil Assembly

Yamaha F100X Owner's Manual (104 pages)

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