Transmission - Honda CBR150R Manual

12.
TRANSMISSION
17.016
-
17.034 (0.6699
-
0.6706)
18.000
-
18.021 (0.7087
-
0.7095)
23.020
-
23.041 (0.9063
-
0.9071)
SERVICE INFORMATION 12-1 INSPECTION 12-5
TROUBLESHOOTING
12-2 TRANSMISSION ASSEMBLY 12-10
TRANSMISSION DISASSEMBLY 12-3 CRANKCASE ASSEMBLY 12-13
17.08 (6.724)
18.07 (0.711)
23.09 (0.909)
SERVICE INFORMATION
16.966
-
16.984 (0.6680
-
0.6687)
14.966
-
14.984 (0.5892
-
0.5899)
19.978
-
19.989 (0.7866
-
0.7870)
GENERAL
16.93 (0.667)
14.90 (0.587)
19.92 (0.784)
This section covers service of the transmission (including the shift fork and shift drum).
For crankshaft and balancer service, refer to section 13.
-
The crankcase halves must be separated to service the transmission. To service these parts, the engine must be
removed from the frame (section 7).
The following parts must be removed before disassembling the crankcase.
-
Cylinder head (section 10)
-Cylinder and piston (section 11)
-
Clutch, primary drive gear, gearshift linkage (section 8)
-Oil pump (section 4)
-
Flywheel (section 9)
-
Be careful not to damage the crankcase mating surfaces when servicing.
Countershaft O.D.
SPECIFICATIONS
C1 gear bushing
C2 gear bushing
Unit:
mm
(in)
Gear-to-shaft clearance
Bushing-to-shaft clearance
Transmission
Shift fork
M 5
C1
c2
ITEM
0.016
-
0.052 (0.0001
-
0.0020)
0.031
-
0.063 (0.0012
-
0.0025)
9.986
-
9.995 10.3931
-
0.3935)
Gear I.D.
0.10 (0.004)
0.10 (0.004)
9.93 (0.391)
Bushing I.D.
Bushing O.D.
M5, M 6
c1
c2
c3, c4
c 1
c2
c 1
k
Gear-to-bushing clearance
Shift drum O.D. at right end
Shift drum journal (R.crankcase)
STANDARD
I
SERVICELIMIT
1
22.020
-
22.041 (0.8669
-
0.8678)
I
22.1 10.87)
I
15.000
-
15.018 (0.590
-
0.591)
20.020
-
20.041 (0.7882
-
0.7890)
1
15.1 (0.59)
I
20.10 (0.791)
17.969
-
17.980 (0.7074
-
0.7079)
I
17.9 (0.70)
I
22.984
-
23.005 (0.9049
-
0.9057)
0.020
-
0.052 (0.0008
-
0.036
-
0.057 (0.0014
-
0.0022)
I
0.10 (0.004)
I
0.032
-
0.068 10.0012
-
0.0027)
1
0.1010.004)
I
10.000
-
10.018 (0.3937
-
0.3944)
4.93- 5.00 (0.194
-
0.197)
I
10.03 (0.395)
1
4.90 (0.193)
25.959
-
25.980 (1.0220
-
1.0228)
I
25.90 (1.020)
1
26.000
-
26.021 (1.0236
-
1.0244)
I
25.08 (0.987)
12-1