Kubota RTV-X900G Operator's Manual
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Kubota RTV-X900G Operator's Manual

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OPERATOR'S MANUAL
UTILITY VEHICLE
1AYAACUAP0450
K7593-7135-2
READ AND SAVE THIS MANUAL
- Original instructions -

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Summary of Contents for Kubota RTV-X900G

  • Page 1 OPERATOR'S MANUAL UTILITY VEHICLE 1AYAACUAP0450 K7593-7135-2 READ AND SAVE THIS MANUAL - Original instructions -...
  • Page 2 Any arbitrary modifications carried out to this machine may relieve the manufacturer of liability for any resulting damage or injury. Kubota Corporation manufacturer or distributor of the machine RTV-X900KR, RTV-X900MR,...
  • Page 3 UNIVERSAL SYMBOLS As a guide to the operation of your vehicle, various universal symbols have been utilized on the instruments and controls. The symbols are shown below with an indication of their meaning. Safety Alert Symbol Lift Cylinder-Retract Seat Belt Lift Cylinder-Extend Diesel Fuel Lift Cylinder-Float...
  • Page 4 FOREWORD You are now the proud owner of a KUBOTA Vehicle. This vehicle is a product of KUBOTA quality engineering and manufacturing. It is made of excellent materials and under a rigid quality control system. It will give you long, satisfactory service.

  • Page 5: Table Of Contents

    CONTENTS SAFE OPERATION .................... SERVICING OF VEHICLE................... 1 SPECIFICATIONS....................... 3 SPECIFICATION TABLE ..................3 TRAVELING SPEEDS ..................... 5 VEHICLE LIMITATIONS....................6 INSTRUMENT PANEL AND CONTROLS..............8 LOCATION OF PARTS.................... 8 PRE-OPERATION CHECK ..................14 DAILY CHECK ....................... 14 OPERATING THE ENGINE..................15 STARTING THE ENGINE ..................
  • Page 6 CONTENTS Easy Checker(TM)......................32 Fuel Gauge ........................32 Coolant Temperature Gauge ..................33 Hourmeter and Odometer....................33 Speedometer ........................34 PARKING ....................... 34 Parking Brake Lever ....................... 34 ACCESSORY......................35 12V Electric Outlet ......................35 Trailer Electrical Outlet ....................35 Glove Box (Std.) and Glove Box Cover ................
  • Page 7 CONTENTS Front Wiper / Washer Switch ..................51 Using the Wipers in Cold Season ................... 51 CAB HEATER ......................52 Air Control Vent ......................52 Fan Switch ........................53 BEACON LIGHT ....................53 Beacon Light Switch ....................... 53 Beacon Position......................53 TOWING AND TRANSPORTING................
  • Page 8 CONTENTS Checking VHT Pressure Release ................... 74 Checking Wheel Fastener Torque .................. 74 Cleaning Air Cleaner Primary Element ................75 Adjusting Alternator Belt Tension ................... 75 Checking Fuel Line and Fuel Filter ................. 76 Checking Battery Condition .................... 77 Adjusting Toe-in......................78 Cleaning Muffler......................
  • Page 9 CONTENTS Replacing Brake Hose ....................95 SERVICE AS REQUIRED..................95 Bleeding Fuel System..................... 95 Cleaning around Engine ....................95 Replacing Fuse....................... 95 Replacing Slow-Blow Fuses ................... 97 Replacing Light Bulb....................... 97 Checking Hydraulic Tank Suction Strainer ..............97 STORAGE ......................... 98 VEHICLE STORAGE .....................
  • Page 11 14. Use only implements meeting the specifications listed If any structural member of the ROPS is damaged, under "VEHICLE LIMITATIONS" in this manual or replace the entire structure at your local KUBOTA implements approved by KUBOTA. Dealer. 15. The maximum cargo capacity of this vehicle is 500 kg.
  • Page 12 SAFE OPERATION 4. Keep all shields and guards in place. Replace any that 2. OPERATING THE VEHICLE are missing or damaged. 5. Avoid sudden starts. To avoid rollovers, slow down when turning, on uneven ground, and before stopping. Operator safety is a priority. Safe operation, specifically While increasing engine speed with the engine hand with respect to overturning hazards, entails understanding throttle (if equipped), operate the speed control pedal...
  • Page 13 SAFE OPERATION 4. Do not stop or start suddenly when going uphill or 3. Observe all local traffic and safety regulations. downhill. Be especially cautious when changing Use the registration plate as required. direction on slopes. 5. If vehicle stops or loses power going up a hill, lock parking brake to hold vehicle on slope.
  • Page 14 SAFE OPERATION 4. OPERATING HYDRAULIC OUTLET DRIVEN EQUIPMENT (IF EQUIPPED) 1. Before installing or using hydraulic outlet driven equipment, read the manufacturer's manual and review the safety labels attached to the equipment. 2. Wait until all moving components have completely stopped before getting off the vehicle, connecting, disconnecting, adjusting, cleaning, or servicing any hydraulically driven equipment.
  • Page 15 Please dispose properly. devices. They can settle, suddenly leak down, or be See your local Recycling Center or KUBOTA Dealer to accidentally lowered. If it is necessary to work under learn how to recycle or get rid of waste products.
  • Page 16 SAFE OPERATION 8. PICTORIAL SAFETY LABELS...
  • Page 17 SAFE OPERATION...
  • Page 18 SAFE OPERATION...
  • Page 19 SAFE OPERATION...
  • Page 20 SAFE OPERATION...
  • Page 21 SAFE OPERATION...
  • Page 22 2. Clean pictorial safety labels with soap and water, dry with a soft cloth. 3. Replace damaged or missing pictorial safety labels with new labels from your local KUBOTA Dealer. 4. If a component with pictorial safety label(s) affixed is replaced with new part, make sure new label(s) is (are) attached in the same location(s) as the replaced component.

  • Page 23: Safe Operation

    However, when in need of parts or major service, be sure to see your KUBOTA Dealer. For service, contact the KUBOTA Dealership from which you purchased your vehicle or your local KUBOTA Dealer. When in need of parts, be prepared to give your dealer the serial number of the vehicle, engine, transmission and ROPS.
  • Page 24 SERVICING OF VEHICLE (1) Engine serial number (2) Transmission assy serial number...

  • Page 25: Specifications

    SPECIFICATIONS SPECIFICATIONS SPECIFICATION TABLE Model RTV-X900KR RTV-X900MR RTV-X900MC ROPS / CAB TYPE Standard ROPS Scalable ROPS CABIN Make D902 Type 3 cylinders, 4-cycle, diesel, OHV Displacement 0.898 Engine Horsepower 15.4 Rated revolution min (rpm) 3200 Low idling revolution min (rpm) 1300 to 1400 Fuel Capacity Transmission...
  • Page 26 SPECIFICATIONS Model RTV-X900KR RTV-X900MR RTV-X900MC ROPS / CAB TYPE Standard ROPS Scalable ROPS CABIN Width 1465 Length 1030 Depth Cargo bed Volume 0.43 Bed height (unloaded) Max. Cargo bed load Front 25x10-12 ATV, 6PLY Tire size 25x10-12 HDWS, 6PLY Rear Tilt steering wheel Std.

  • Page 27: Traveling Speeds

    SPECIFICATIONS TRAVELING SPEEDS Traveling speeds (km/h) Gear position RTV-X900KR / RTV-X900MR / RTV-X900MC Range gear shift lever High Reverse...

  • Page 28: Vehicle Limitations

    Use with implements which are not sold or approved by KUBOTA and which exceed the maximum specifications listed below, or which are otherwise unfit for use with the KUBOTA Vehicle may result in malfunctions or failures of the vehicle, damage to other property and injury to the operator or others. [Any malfunctions or failures of the vehicle resulting from use with improper implements are not covered by the warranty] Max.
  • Page 29 VEHICLE LIMITATIONS B Permissible Towable Mass of the Drawbar (Rear trailer hitch) Kind of mass Maximum mass of the trailer Unbraked towable mass 1000 Independently braked towable mass 1000 Inertia-braked towable mass 1000 Towable mass when fitted with hydraulic or pneumatic braking...

  • Page 30: Instrument Panel And Controls

    INSTRUMENT PANEL AND CONTROLS INSTRUMENT PANEL AND CONTROLS LOCATION OF PARTS [RTV-X900KR] ILLUSTRATED CONTENTS (1) Front work light (if equipped)......27 (2) ROPS............. -- (3) Hazard / Turn signal light........ 26, 26 (4) Front hood............61 (5) Headlights............25 (6) Winch mount bracket........55 (7) Front trailer hitch bracket........
  • Page 31 INSTRUMENT PANEL AND CONTROLS [RTV-X900MR, RTV-X900MC] ILLUSTRATED CONTENTS (1) Front work light (if equipped)......27 (2) ROPS............. -- (3) Hazard / Turn signal light........ 26, 26 (4) Front hood............61 (5) Headlights............25 (6) Winch mount bracket........55 (7) Front trailer hitch bracket........ 54 (8) Battery............
  • Page 32 INSTRUMENT PANEL AND CONTROLS ILLUSTRATED CONTENTS ILLUSTRATED CONTENTS (1) Steering wheel..........-- (14) Liquid crystal display........31 (2) Cup holder............-- (15) Speedometer..........34 (3) Horn button............27 (16) Hourmeter............33 (4) Key switch............-- (17) Coolant temperature gauge......33 (5) Turn signal light switch........
  • Page 33 INSTRUMENT PANEL AND CONTROLS ILLUSTRATED CONTENTS ILLUSTRATED CONTENTS (1) Seat belts............24 (9) Engine hand throttle (if equipped)..... 40 (2) Operator's seat..........21 (10) Front wiper / Washer switch......51 (3) Passenger seat..........61 (11) Front / Rear work light switch (if equipped)..27 (4) Travel adjust lever..........
  • Page 34 INSTRUMENT PANEL AND CONTROLS [RTV-X900KR] ILLUSTRATED CONTENTS ILLUSTRATED CONTENTS (1) Cargo bed............41 (8) Handgrip............-- (2) Tailgate............43 (9) Fuel tank cap............ 64 (3) Combination lamp..........26 (10) Rear trailer hitch..........54 (4) Muffler.............. 79 (11) Hydraulic outlet (if equipped)......45 (5) Number plate............
  • Page 35 INSTRUMENT PANEL AND CONTROLS [RTV-X900MR, RTV-X900MC] ILLUSTRATED CONTENTS ILLUSTRATED CONTENTS (1) Cargo bed............41 (8) Handgrip............-- (2) Tailgate............43 (9) Fuel tank cap............ 64 (3) Combination lamp..........26 (10) Rear trailer hitch..........54 (4) Muffler.............. 79 (11) Hydraulic outlet (if equipped)......45 (5) Number plate............

  • Page 36: Pre-Operation Check

    PRE-OPERATION CHECK PRE-OPERATION CHECK DAILY CHECK To prevent trouble from occurring, it is important to know the condition of the vehicle well. Check it before starting. To avoid serious injury: A Be sure to check and service the vehicle on a level surface with the engine shut off and the parking brake "ON"...

  • Page 37: Operating The Engine

    OPERATING THE ENGINE OPERATING THE ENGINE STARTING THE ENGINE To avoid serious injury: 1. Make sure the parking brake is set. A Read and understand "SAFE OPERATION" in front of this manual. A Understand the pictorial safety labels located on the vehicle. A To avoid danger...
  • Page 38 OPERATING THE ENGINE 3. Lock the hydraulic lift cylinder lever or 5. Insert the key into the key switch and the hydraulic outlet lever to the turn it "ON". "NEUTRAL" position with a restricting plate. ) "OFF" (Engine-Stop) ) "GLOW" (Preheat) ) "ON"...

  • Page 39: Cold Weather Starting

    OPERATING THE ENGINE C Easy Checker(TM) Lamps: 1. When the key is turned "ON", lamps(3)(4) should 7. Turn the key to "START" position and come on. If trouble should occur at any location while release when the engine starts. the engine is running, the warning lamp corresponding to that location comes on.

  • Page 40: Stopping The Engine

    OPERATING THE ENGINE STOPPING THE ENGINE JUMP STARTING 1. After slowing the engine to idle, turn the key to "OFF". 2. Return the engine hand throttle (if equipped) to its idle engine speed position. To avoid serious injury: 3. Remove the key. A Keep cigarettes, sparks, and flames away from battery.
  • Page 41 OPERATING THE ENGINE (1) Dead battery (2) Jumper cables (3) Helper battery A This vehicle has a 12 volt negative (-) ground starting system. A Use only same voltage for jump starting. A Use of a higher voltage source could result in severe damage to vehicle's electrical system.

  • Page 42: Operating The Vehicle

    OPERATING THE VEHICLE OPERATING THE VEHICLE OPERATING NEW VEHICLE BOARDING AND LEAVING THE VEHICLE How a new vehicle is handled and maintained determines 1. Never try to get on or off a moving vehicle or jump off the vehicle to exit. the life of the vehicle.

  • Page 43: Starting

    OPERATING THE VEHICLE STARTING C Height adjustment 1. Detach snap pin and joint pin. 1. Adjusting the operator's position [Normal position] A The seat should be adjusted to ensure that the controls are comfortably at hand for the operator, ensuring that the operator maintains a good posture and minimizes risks from whole body vibration.
  • Page 44 OPERATING THE VEHICLE 6. Set the bracket to the height which you want to. 4. Detach the rear snap pin. Seat can be set as below 3 modes. (N) Normal height (L) Low height (H) High height At Normal height, use center rear hole. At Low height, use lowest hole.
  • Page 45 OPERATING THE VEHICLE After changing seat height, set the rear snap pin. (1) Pin (H) High height (highest hole) (2) Seat bracket (1) Pin (2) Snap pin (rear) (3) Seat bracket A When changing pin height, be careful not to mistake the pin angle.

  • Page 46: Seat Belt

    OPERATING THE VEHICLE 10. Set the bracket to the height which you want to. At this vehicle, seat can be set as below 3 modes. 2. Fasten the seat belt. (N) Normal height (L) Low height BSeat Belt (H) High height At Normal height, use center hole.

  • Page 47: Tilt Steering Wheel

    OPERATING THE VEHICLE 3. Adjust steering position. 4. Selecting light switch position. BTilt Steering Wheel BHead Light Switch [if equipped] The head light switch is operative when the key switch is Adjust the steering wheel to proper position. The steering in either the "ON"...

  • Page 48: Hazard Light Switch

    OPERATING THE VEHICLE A If the indicators in the instrument panel starts fast BHazard Light Switch flashing, it means the front or rear turn signal light bulb Press the hazard light switch, the hazard light flash along may be broken. Check the bulbs. with the indicator on the instrument panel.

  • Page 49: Horn Button

    OPERATING THE VEHICLE BWork Light (Front) [RTV-X900MR, RTV-X900MC] [if equipped] When the key switch is turned to the "ON" position and the front work light switch is turned to the "ON" position, the work light comes on. [RTV-X900KR] (1) Front work light (if equipped) (A) "ON"...

  • Page 50: Work Light (Rear)

    OPERATING THE VEHICLE [RTV-X900MR, RTV-X900MC] BWork Light (Rear) [if equipped] When the key switch is turned to the "ON" position and the slide switch at the rear of each work light is slid to the "ON" position, the work light comes on. When the slide switch is slid to the "OFF"...

  • Page 51: Brake Pedal

    OPERATING THE VEHICLE 1. The range gear shift lever can only be shifted when 5. Checking the brake pedal. vehicle is completely stopped and the speed control pedal is in the "NEUTRAL" position. 2. To avoid transmission and shift linkage damage, BBrake Pedal completely stop the vehicle using the brake pedal before shifting gears.

  • Page 52: 4Wd Lever

    OPERATING THE VEHICLE A Use the lever to engage the front wheels with the B4WD Lever vehicle stopped. Shift the lever to "4WD" to engage the front wheel drive. When the lever is in "4WD" position, the 4WD indicator To avoid serious injury: comes on.

  • Page 53: Speed Control Pedal

    OPERATING THE VEHICLE CHECK DURING DRIVING BSpeed Control Pedal BImmediately Stop the Engine if: Use the speed control pedal when traveling. Push down A The engine suddenly slows down or accelerates. on it for higher speed. A Unusual noises suddenly occur. A Exhaust fumes suddenly become very dark.

  • Page 54: Easy Checker(Tm)

    If the alternator is not charging the battery, the Easy Checker(TM) will come on. If this should happen during operation, check the electrical charging system or consult your local KUBOTA Dealer. Low brake fluid level (1) Fuel gauge If the brake fluid goes below the prescribed level, the (2) Fuel level warning lamp warning lamp in the Easy Checker(TM) will come on.

  • Page 55: Coolant Temperature Gauge

    OPERATING THE VEHICLE BCoolant Temperature Gauge BHourmeter and Odometer When the key is turned to the "ON" position and the engine is not running, the hourmeter is displayed. When the key is the "ON" position and the engine is To avoid serious injury: running, the odometer is displayed.

  • Page 56: Speedometer

    OPERATING THE VEHICLE PARKING BSpeedometer BParking Brake Lever The speedometer indicates the traveling speed. To avoid serious injury: BEFORE DISMOUNTING VEHICLE A ALWAYS SET PARKING BRAKE AND LOWER ALL IMPLEMENTS TO THE GROUND. Leaving transmission in gear with the engine stopped will not prevent vehicle from rolling.

  • Page 57: Accessory

    OPERATING THE VEHICLE ACCESSORY BTrailer Electrical Outlet B12V Electric Outlet A trailer electrical outlet is supplied for use with trailer or The 12 volt power point is located on the front-panel. An implement. auxiliary light or other devices may be connected to this outlet.

  • Page 58: Glove Box (Std.) And Glove Box Cover

    OPERATING THE VEHICLE OPERATING TECHNIQUES BGlove Box (Std.) and Glove Box Cover BDifferential Lock Insert the key into the knob slot and turn it counterclockwise to lock. Insert the key into the knob slot and turn it clockwise to unlock. To avoid serious injury due to loss of steering control: A Do not operate the vehicle at high speed with...

  • Page 59: Directions For Use Of Power Steering

    OPERATING THE VEHICLE BDirections for Use of Power Steering BDriving in Reverse 1. Power steering is activated only while the engine is running. While the engine is stopped, the vehicle functions in the same manner as vehicle without To avoid serious injury: power steering.

  • Page 60: Driving In "4Wd

    OPERATING THE VEHICLE BDriving in "4WD" BTurning the Vehicle To avoid serious injury: To avoid serious injury: A Do not drive in "4WD" on paved surfaces. A Reduce vehicle speed before entering the turn and maintain an even speed through the turn. For the maximum traction, shift the range gear shift lever A Do not make sharp turns in order to avoid loss into low range and use "4WD"...

  • Page 61: Hills

    OPERATING THE VEHICLE BTraversing Hillsides BHills To avoid serious injury: To avoid serious injury: A Do not turn sideways on a hill, or the vehicle A Reduce vehicles speed to prevent tipping or may roll over. loss of control. A Always go straight up or down the hill. A Do not traverse hillsides that are slippery or A Slow down until you can get a clean view of the covered with rocks or obstacles which may...

  • Page 62: Driving Through Water

    OUTLET" "HYDRAULIC OUTLET" section.) 4. Set the engine speed to provide recommended fluid rate. (Refer to the implement operator's manual.) A Do not use a hydraulic implement which has a hydraulic motor except those approved by Kubota. (1) Axle cap...

  • Page 63: Cargo Bed

    CARGO BED CARGO BED CARGO BED BGeneral Caution To avoid serious injury: A Never carry passengers in the cargo bed. They can be tossed about or even thrown off causing serious injury or death. A Driving with the cargo bed tilted may be hazardous. Always lower the bed and lock the hydraulic lift cylinder lever before driving.
  • Page 64 CARGO BED [Quick Reference Table for Cargo Load] *1: The calculation was made provided that the operator and the passenger weigh 95 kg each. A Cargo load should not exceed Cargo bed capacity and Permissible cargo load.

  • Page 65: Cargo Bed Tailgate

    CARGO BED A TO AVOID TAILGATE DAMAGE: BCargo Bed Tailgate Remove the rear trailer hitch when wire loop is removed and cargo bed is raised. To avoid serious injury: BRaising and Lowering the Cargo Bed A Do not apply a load to the tailgate while the tailgate is open, otherwise the wire loop may break, and falling of the tailgate or load might cause injury.
  • Page 66 CARGO BED C Using the "FLOAT" position 1. If the cargo bed cannot be raised or lowered due to trouble with the engine or hydraulic system, shift the lever to the "FLOAT" position. The cargo bed can be raised or lowered manually. (1) Safety support (A) "UNLOCK"...

  • Page 67: Hydraulic Outlet

    (F) "FLOAT with Detent" A Do not operate the hydraulic outlet lever when driving. Otherwise loss of control or failure of the power steering could occur. A Do not use a hydraulic implement which has a hydraulic motor except those approved by Kubota.

  • Page 68: Hydraulic Outlet Valve Coupler Connecting And Disconnecting

    4. Pull the implement coupler slightly to make sure couplers are firmly connected. (1) Ring of female coupler (2) Male coupler A Your local KUBOTA Dealer can supply parts to adapt couplers to hydraulic hoses. (1) Ring of female coupler (2) Male coupler...

  • Page 69: Tires And Wheels

    Do not inflate tires above the recommended pressure shown in the operator's manual. A Do not use tires other than those approved by KUBOTA. BInflation Pressure Though the tire pressure is factory-set to the prescribed C All terrain vehicle tire level, it naturally drops slowly in the course of time.

  • Page 70: Wheels

    A For shock absorber spring adjustment, make A Never operate vehicle with loose wheel bolts sure to consult your local KUBOTA dealer. and nuts. The front and rear shock absorber springs can be A When re-fitting a wheel, tighten the bolts and nuts to adjusted for different riding and loading condition.

  • Page 71: Cab Operation

    CAB OPERATION CAB OPERATION If equipped with the cab, refer to the following. From the inside..Pull the inner door handle or DOOR AND WINDOW push door grip and the door will be opened (gas cylinder pushes BLocking and Unlocking the Door the door from the closed position to the opened position).

  • Page 72: Front Window

    CAB OPERATION BFront Window To avoid serious injury: A Do not drive the vehicle with the front window open. Rocks or brushes may fly into the cabin room. To open....Turn both the front window handles anticlockwise to the vertical position (turn 90 ). Push the front window a little and it will (P) "PULL"...

  • Page 73: Wiper

    CAB OPERATION WIPER BUsing the Wipers in Cold Season BFront Wiper / Washer Switch 1. While not used in cold season, keep the wiper blades [if equipped] off the front window to prevent them from being stuck Turn on the key switch and press the bottom half of the with ice.

  • Page 74: Cab Heater

    CAB OPERATION CAB HEATER [if equipped] BAir Control Vent C Air nozzles adjustment The air nozzles can be independently adjusted as required. There are 2 air nozzles. According to your requests, they can be opened more or less. The air nozzles can rotate (360 ) to change the directions of air.

  • Page 75: Fan Switch

    CAB OPERATION BFan Switch BBeacon Position Press switch to engage the fan of the heating. In order to see beacon in all directions by the other road Press it a second time to engage the highest or second users, put the beacon at the top position as shown in the speed of the fan.

  • Page 76: Towing And Transporting

    TOWING AND TRANSPORTING TOWING AND TRANSPORTING TOWING AND TRANSPORTING A When attaching the rear trailer hitch to the frame, comply with the prescribed limitation in the figure BRear Trailer Hitch below. To avoid serious injury: A Always tow a load slowly enough to maintain control and avoid tipping.

  • Page 77: Winch Mount Bracket

    TOWING AND TRANSPORTING A When attaching the front coupling to the frame, comply with the prescribed limitation in the figure below. (1) Front guard (2) Heavy-duty strap (1) Front coupling (2) Front guard BWinch Mount Bracket Mounting the optional winch always requires reading the instruction manual attached to the winch thoroughly before using it.

  • Page 78: Maintenance

    A If you don't have the knowledge and equipment which are necessary to perform the maintenance task, consult your local KUBOTA Dealer. A Have your local KUBOTA Dealer perform inspection items which are marked *4 in the chart below. SERVICE INTERVALS A The jobs indicated by must be done after the first 50 hours of operation.
  • Page 79 MAINTENANCE Indication of Hour Meter After Ref. Items 700 hrs Page every Clean 100 hrs Air cleaner element every Replace 1 year every Engine oil filter Replace 200 hrs Transmission oil filter every Replace (VHT) (Yellow color) 200 hrs Transmission oil filter every Replace (Suction) (Black color)
  • Page 80 MAINTENANCE Indication of Hour Meter After Ref. Items 700 hrs Page every Injection pump Check 3000 hrs Brake master cylinder every Replace [inner parts] 2 years Heater unit every Check (if equipped) 1 year every Brake fluid Change 2 years Rear brake cylinder every Replace...

  • Page 81: Lubricants, Fuel And Coolant

    Hand throttle cable Antirust silicone grease [if equipped] * The product name of KUBOTA genuine UDT fluid may be different from that in the Operator's Manual depending on countries or territories. Consult your local KUBOTA Dealer for further detail.
  • Page 82 Do not mix different brands together. C Brake fluid: Always use KUBOTA DOT3 GENUINE BRAKE FLUID from a sealed container. If it is not available, you should use only DOT3 fluid as a temporary replacement from a sealed container. However, the use of any non-KUBOTA brake fluid can cause corrosion and decrease the life of the system.

  • Page 83: Periodic Service

    PERIODIC SERVICE PERIODIC SERVICE BMaintenance cover To avoid serious injury: 1. Raise the passenger seat to the forward position. A Do not work under any hydraulically supported devices. They can settle, suddenly leak down, or be accidentally lowered. If necessary to work under vehicle or any vehicle elements for servicing or adjustment, securely support them with stands or suitable blocking beforehand.

  • Page 84: How To Raise The Cargo Bed

    PERIODIC SERVICE (2) Turn over the operator's seat. 3. After servicing, do the reverse procedure of No. 1, 2. HOW TO RAISE THE CARGO BED To avoid serious injury: A When servicing under raised bed, make sure safety support is properly mounted. A Do not touch muffler or exhaust pipes while they are hot;...

  • Page 85: Jack-Up Point

    PERIODIC SERVICE JACK-UP POINT BRear End Jack up the rear end after placing a wooden block under the bottom plate of the transmission frame. To avoid serious injury, death or vehicle damage: A Do not work under the vehicle unless it is secured by safe stands or suitable blocking.

  • Page 86: Daily Check

    PERIODIC SERVICE DAILY CHECK BChecking and Refueling For your own safety and maximum service life of the vehicle, make a thorough daily inspection before operating the vehicle to start the engine. To avoid serious injury: A Do not smoke while refueling. A Be sure to stop the engine before refueling.

  • Page 87: Checking Engine Oil Level

    PERIODIC SERVICE BChecking Engine Oil Level BChecking Transmission Fluid Level 1. Park the vehicle on a level surface. 2. Raise the cargo bed and mount the safety support. 3. Stop the engine. To avoid serious injury: 4. To check the oil level, draw out the dipstick, wipe it A Be sure to stop the engine before checking the clean, replace it, and draw it out again.

  • Page 88: Checking Hydraulic Oil Tank Level

    A If the radiator cap has to be removed, follow the caution above and securely retighten the cap. A Use clean, fresh water and anti-freeze to fill the recovery tank. A If water should leak, consult your local KUBOTA Dealer.

  • Page 89: Cleaning Radiator Screen

    PERIODIC SERVICE BCleaning Radiator Screen BCleaning Oil Cooler Net To avoid serious injury: To avoid serious injury: A Be sure to stop the engine before removing the A Allow oil cooler or oil line parts to cool down screen. sufficiently, they can be hot and can cause A Before checking or cleaning the radiator injury.

  • Page 90: Checking Brake Fluid Level

    A Stop the engine and chock the wheels before below the "MIN" mark. checking brake pedal. A Use only KUBOTA DOT3 GENUINE BRAKE 1. Inspect the brake pedals for free travel, and smooth FLUID from a sealed container. Using other operation.

  • Page 91: Checking Parking Brake

    (2) Release button (B) "RELEASE" BChecking Easy Checker(TM) 1. Inspect the instrument panel for broken Easy Checker(TM) lamps. 2. Consult your local KUBOTA Dealer if broken. BChecking Head Light, Turn Signal Light (1) Joint boot etc. (2) Front drive shaft 1.

  • Page 92: Checking Tire Inflation Pressure

    PERIODIC SERVICE [Rear] (1) Joint boot (1) Joint boot (2) Rear drive shaft (2) Drive shaft BChecking Tire Inflation Pressure Though the tire pressure is factory-set to the prescribed level, it naturally drops slowly in the course of time. Thus, check it everyday and inflate as necessary.

  • Page 93: Checking Backup Beeper

    4. Turn the key to "ON" position. 5. Shift the range gear shift lever to the "REVERSE" position. 6. If the backup beeper does not beep, consult your local KUBOTA Dealer. (1) Parking brake lever (spray type grease) (1) Range gear shift lever (R) "REVERSE"...
  • Page 94 PERIODIC SERVICE (1) Differential lock pedal (spray type grease) (1) VHT link (Grease fitting) (2) VHT link (spray type grease) (3) Valve lever link (spray type grease) (4) 4WD lever link (spray type grease) (1) Front A-ARM (Grease fitting) (1) Range gear shift link (spray type grease) (A) Left rear tire (1) Rear A-ARM (Grease fitting) (A) Left rear tire...

  • Page 95: Checking Engine Start System

    6. The engine must not crank. 7. Repeat the step 2 to 6 with the range gear shift lever at "L" and "R" each position. 8. If it cranks, consult your local KUBOTA Dealer for service. (1) Range gear shift lever...

  • Page 96: Every 100 Hours

    If the above does not occur immediately, consult your local KUBOTA dealer for this service. BChecking VHT Pressure Release To avoid serious injury: A Do not touch muffler or exhaust pipes while they are hot;...

  • Page 97: Cleaning Air Cleaner Primary Element

    PERIODIC SERVICE BCleaning Air Cleaner Primary Element BAdjusting Alternator Belt Tension 1. Remove the air cleaner cover and primary element. 2. Clean the primary element: (1) When dry dust adheres to the element, blow To avoid serious injury: compressed air from the inside, turning the A Be sure to stop the engine before checking belt element.

  • Page 98: Checking Fuel Line And Fuel Filter

    PERIODIC SERVICE BChecking Fuel Line and Fuel Filter To avoid serious injury: A Be sure to stop the engine and remove the key when attempting to make the following checks and changes. A Never fail to check the fuel lines periodically. The fuel lines are subject to wear and aging.

  • Page 99: Checking Battery Condition

    PERIODIC SERVICE A Mishandling the battery shortens the service life and BChecking Battery Condition adds to maintenance costs. The original battery is maintenance free, but needs some servicing. To avoid the possibility of battery explosion: If the battery is weak, the engine will be difficult to start and the lights will be dim.

  • Page 100: Adjusting Toe-In

    PERIODIC SERVICE BAdjusting Toe-in Proper toe-in 5 to 15 mm 1. Park vehicle on a flat place. 2. Turn steering wheel so front wheels are in the straight ahead position. 3. Lock the park brake and stop the engine. 4. Measure distance between tire beads at front of tire, at hub height.

  • Page 101: Cleaning Muffler

    A If you are unable to do this work, have it done by your KUBOTA Dealer. C Cleaning spark arrester of muffler This swirl type spark arrester was examined, tested, and...

  • Page 102: Every 200 Hours

    PERIODIC SERVICE EVERY 200 HOURS BAdjusting Parking Brake Proper parking brake lever 1 notch free play range C Adjusting procedure 1. Park the vehicle on a flat surface. 2. Stop the engine. 3. Jack up the rear wheels. 4. Remove the left rear tire. 5.

  • Page 103: Replacing Engine Oil Filter

    Then, replenish the engine oil up to the prescribed level. 8. Properly dispose of used filter. (1) Engine oil filter (A) Battery A To prevent serious damage to the engine, use only a KUBOTA genuine filter.

  • Page 104: Changing Engine Oil

    PERIODIC SERVICE BChanging Engine Oil To avoid serious injury: A Be sure to stop the engine before changing the oil. A Allow engine to cool down sufficiently, oil can be hot and can burn. 1. Park the vehicle on a level surface. 2.

  • Page 105: Replacing Transmission Oil Filter [Vht]

    (1) Transmission oil filter (Suction) (Black color) (3) Trailer harness (2) Rear guard (3) Trailer harness A To prevent serious damage to the transmission, use only a KUBOTA genuine filter. A To prevent serious damage to the transmission, use only a KUBOTA genuine filter.

  • Page 106: Changing Hydraulic Tank Oil

    (A) Oil level is acceptable within 5. After draining, reinstall the drain plug. this range 6. Fill with new KUBOTA UDT or SUPER UDT fluid up to the upper line on the dipstick. (See "LUBRICANTS, FUEL AND COOLANT" in "MAINTENANCE" section.)

  • Page 107: Checking Brake Pedal

    2. Check the brake hose and pipe joints for oil leaks. To avoid serious injury: 3. If there is any abnormality, consult your local KUBOTA A Stop the engine and chock the wheels before Dealer for this service.

  • Page 108: Checking Front Brake Case

    1. Remove the drain plugs and the air-bleeding hole plugs. (1) Brake light switch 2. Check the brake case for brake fluid leak. 3. If there is brake fluid leak, consult your local KUBOTA Dealer for this service. (1) Drain plug (2) Allen key...

  • Page 109: Checking Radiator Hose, Pipe And Clamp

    PERIODIC SERVICE BChecking Radiator Hose, Pipe and Clamp Park the vehicle on a flat surface. Raise the cargo bed and mount the safety support. Check to see if radiator hoses are properly fixed every 200 hours of operation or 6 months, whichever comes first. 1.

  • Page 110: Checking Hydraulic Oil Line

    PERIODIC SERVICE [RTV-X900MC] BChecking Hydraulic Oil Line 1. Check to see if the hoses and hose clamps are tight and not damaged. 2. If hoses and clamps are found to be worn or damaged, replace or repair them at once. (1) Hose (2) Hose clamp (1) Hydraulic pump...

  • Page 111: Every 300 Hours

    PERIODIC SERVICE EVERY 300 HOURS BChecking Tire 1. Check to see if tires are not damaged. 2. If the tires are cracked, bulged, or cut, or they are worn out, replace or repair them at once. C Tire Tread Depth Always replace the tires when the tread depth is worn to minimum allowable.

  • Page 112: Every 400 Hours

    4. After draining, reinstall the drain plug. 5. Fill with the new KUBOTA UDT or SUPER UDT fluid Oil capacity (one side) Ref. 0.25 L up to the upper cross hatched area on the dipstick.

  • Page 113: Changing Front Axle Case Oil

    PERIODIC SERVICE BChanging Front Axle Case Oil 1. Park the vehicle on a level surface. 2. Turn over the rubber sheet. 3. To drain the used oil, remove the drain plug and the filling plug at the front axle case and drain the oil completely into the oil pan.

  • Page 114: Every 500 Hours

    EVERY 500 HOURS EVERY 2 YEARS BReplacing Fuel Filter BChanging Brake Fluid Consult your local KUBOTA Dealer for this service. Consult your local KUBOTA Dealer for this service. (See "Checking Brake Fluid Level" in "DAILY CHECK" in EVERY 800 HOURS "PERIODIC SERVICE"...
  • Page 115 PERIODIC SERVICE [RTV-X900KR] (1) Drain plug [RTV-X900MR, RTV-X900MC] (2) Front skid plate (1) Engine coolant breather (1) Radiator cap (A) "FULL" (2) Recovery tank (B) "LOW" A Do not start engine without coolant. A Do not remove the cap on the radiator. A Use clean, fresh distilled water and anti-freeze to fill the radiator and recovery tank.

  • Page 116: Anti-Freeze

    A Do not mix different types of Anti-freeze. build up, adversely affecting the engine parts. The mixture can produce chemical reaction 7. Kubota's genuine long-life coolant has a service life of causing harmful substances. 2 years. Be sure to change the coolant every 2 years.

  • Page 117: Replacing Intake Air Line

    PERIODIC SERVICE BReplacing Intake Air Line Consult your local KUBOTA Dealer for this service. (See "Checking Intake Air Line" in every 200 hours maintenance.) EVERY 4 YEARS BReplacing Brake Hose Consult your local KUBOTA Dealer for this service. SERVICE AS REQUIRED...
  • Page 118 PERIODIC SERVICE [RTV-X900MC with CAB HEATER] C Protected circuit [Fuse box] Fuse Capacity (A) Protected circuit Main switch (GLOW LAMP) Relay (STARTER) Relay (Radiator fan) AUX / Back buzzer relay (Option lamp) Key stop timer Meter (IGN) Beacon / Fog lamp [RTV-X900MR with WIPER, RTV-X900MC] Head light / Blinker Rear blinker / Brake lamp...

  • Page 119: Replacing Slow-Blow Fuses

    If any of them have blown out, be sure to pinpoint 2. Make sure that the water is not mixed with the oil. the cause. Never use any substitute, use only a KUBOTA 3. When the suction strainer is dirty, wash it with the light genuine part.

  • Page 120: Storage

    STORAGE STORAGE REMOVING THE VEHICLE FROM STORAGE To avoid serious injury: 1. Check the tire air pressure and inflate the tires if they A Do not clean the vehicle with engine running. are low. A To avoid danger exhaust fume 2.

  • Page 121: Troubleshooting

    A The motor driven fan does not turn. A Check to see if the fuse is not blown. A Check the electric system. A Dirty radiator core or grille screens. A Remove all trash. A Coolant flow route corroded. A Flush cooling system. If you have any questions, contact your local KUBOTA Dealer.

  • Page 122: Battery Troubleshooting

    * Refillable type battery only cells. A Charging system A Consult your local trouble. KUBOTA Dealer. A If you have any questions, consult your local KUBOTA Dealer. A The factory-installed battery is non-refillable type.

  • Page 123: Machine Troubleshooting

    A Remove all trash. A Oil flow route corroded. A Check oil cooling system. A Hydraulic lever is positioned at the A Set the lever to the "NEUTRAL" ("OFF") end of stroke. position. If you have any questions, consult your local KUBOTA Dealer.

  • Page 124: Options

    102 OPTIONS OPTIONS Consult your local KUBOTA Dealer for further details. A Backup Beeper A Bed Liner A Fabric Cover A Front Mud Guard A Front Work Light A Heater [For RTV-X900MC] A Rear ball hitch A Rear Work Light A Front Blade (72")

  • Page 125: Index

    INDEX INDEX Flushing Cooling System and Coolant ..92 12V Electric Outlet..........35 Front Axle Case Oil ........91 4WD Lever .............30 Front Brake Case .......... 86 Air Cleaner Primary Element......75 Front Brake Seal..........94 Air Cleaner Primary Element and Secondary Front Coupling ..........
  • Page 126 INDEX Operator's Seat ..........21 Parking Brake..........69 Parking Brake..........80 Parking Brake Lever........30 Parking Brake Lever........34 Radiator Hose (Water pipes)......94 Radiator Hose, Pipe and Clamp.....87 Radiator Screen ..........67 Raising and Lowering the Cargo Bed.....43 Raising and Lowering the Cargo Bed.....62 Range Gear Shift Lever........29 Rear Brake Cylinder Seal.......94 Rear End ............63 Rear Trailer Hitch ...........54...

This manual is also suitable for:

Rtv-x900g-a

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