Cylinder Liners; Paint Mark; Removal - Triumph Tiger Service Manual

6 CRANKSHAFT/RODS/PISTONS
CYLINDER LINERS
Removal
1
Paint Mark
1. Mark each liner to identify correct orientation and
the cylinder number from which it has been
removed.
2. Turn the crankshaft until the piston in the liner to be
removed is at the bottom of its stroke.
1. Tool T3880315
2. Extraction nut
3. Locking nut
3. Check that the locking nut on tool T3880315 is
loose, then fully unscrew the extraction nut.
'6.22
"'" CAUTION: The cylinder liners are made of
~
steel alloy and therefore can be easily
damaged. Handle with care, ensuring the cylinder
bore is not scratched.
4. Carefully fit the tool fully Into the cylinder bore,
positioning the tool legs on the crankcase. Turn the
locking nut clockwise until the rubber sleeve on the
tool tightly grips the bore of the liner.
5. Check that the tool legs
are
positioned to allow
withdrawal of the liner, then turn the extraction nut
clockwise to extract the liner. Take care to ensure
that the piston
I
connecting rod is not allowed to fall
against the inside of the crankcase.
6.' Turn the locking nut anticlockwise to release the
liner.
NOTE:
•
The tool must only be used to release the seal
between the liner and the crankcase. It is not
intended that the tool is used to fully extract the
liner. Once the seal is released, the tool must be
removed and the liner extracted by hand.
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