Inspection; Assembly - Triumph Tiger Service Manual

7 TRANSMISSION
7. Hold the nut at the drive housing end and remove
the bolt securing the alternator drive gear (in the
clutch housing) to the alternator spindle.
8. Remove the gear, .
9. Remove service tool 3880040-T0301.
10. Remove the alternator spindle, drive and nut from
the alternator side of the crankcase.
11. Working from the alternator side of the crankcase,
release the two bolts and washers which secure the
alternator shaft bearing to the crankcase.
2
1. Bearing Retaining Bolts
2. Bearing
12. Gently move the sprag clutch from side to side to
displace the alternator shaft bearing. Remove the
sprag clutch and collect the spacer from inside the
crankcase.
1. Sprag Clutch
2. Spacer
7.10
NOTE:
•
The bearing Is not an interference fit, no force is
required to move the bearing within the
crankcase.
13. Remove the splined spacer from the clutch side of
the crankcase.
1. Splined Spacer
Inspection
1. Check all bearings for overheating (blue areas),
wear and non-smooth operation. Replace any
suspect components.
2. Check the sprag clutch for smooth, free movement
in one direction only. Check the sprag gear for
damaged or broken teeth. Replace if necessary.
3. Check the spindle for damage, pitting etc. Replace
if necessary.
Assembly
1. Refit the splined sleeve to the alternator spindle
bearing on the clutch side of the crankcase.
2. Refit the spacer (alternator side) and sprag clutch
assembly.
1. Sprag Clutch
2. Spacer
I
"