Transmission - Triumph Tiger Service Manual

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TRANSMISSION
CONTENTS
Page
Exploded Views ............................................... '.' . . . . . . . . . 7.2
Transmission Description ............................. , ...... , ..... , . .. . . . . 7.6
Auxiliary gears - operation .................. , . . . . . . . . . . . . . . . . . . . . . . . . . 7.6
Alternator Spindle .. , ................................................. ,.,. 7.7
Removal .......................................................... , 7.7
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.8
Sprag Clutch .................................... , .................. , ... , . 7.9
Inspection ............................... , ............. ,............ 7.10
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . 7.10
Starter Idler Gear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.12
Removal........................................................... 7.12
Inspection ............... , ........... , ....................... ,. . . . . . 7.12
Assembly .......................................................... , . 7.12
Selectors, Selector Shaft & Drum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.13
Removal .... , .... ' .......... , ............... , . . . . . . . . . . . . . . . . . . . . . . . 7.13
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . 7.15
Gear selector fork thickness: .......................................... 7.15
Gear selector groove width: ......................................... ,. 7.15
Selector fork to groove clearance: ..................................... 7.15
Installation ................................ , ........ , ............... , 7.15
Input and Output Shaft Assemblies ...................... , ..... , ...... , .. , ..
Removal , ..... , ...................... , .................... , ....... .
Installation ..... , ......... , .... , ............ , ....................... .
I nput Shaft ............................................................. .
7.17
7.17
7.17
7.18
Disassembly ........................... : . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.18
Assembly ...................... '.' . . .... . . . . .. . . . .... .. . .. . . . . .. . . . . . 7.19
Output Shaft .. : . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.20
Disassembly ..... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.20
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.21
7-1