Friction Plate Inspection; Friction Plate Thickness; Friction Plate Bend/Warp - Triumph Tiger Service Manual

C)
21. Set the lever adjuster to a point where an equal
adjustment is possible in both directions.
22. Set the adjuster at the clutch end to give a
preliminary setting of 2-3mm of free-playas
measured at the lever.
23. Operate the clutch lever several times and recheck
the amount of free-play present at the lever.
24. Set the final adjustment of the cable to give 0.4-0.8
mm of free-play at the lever by turning the adjuster
nut and locknut at the lever end.
kace
1. Clutch Lever
2. Correct Setting, 0.4-0.8 mm
25. Remove the lever pivot bolt (temporarily fitted
earlier) and refit the knuckle guard. Tighten the
pivot bolt to 6 Nm and the locknut to 3 Nm.
26. Reconnect the battery positive (red) lead first.
27. Refit the seats.
4.11
CLUTCH 4
FRICTION PLATE INSPECTION
1. If any friction plate thickness is outside the service
limit, replace the friction plates as a set.
1. Clutch friction Plate
Friction plate thickness
Standard:
Service limit:
3.80 mm - 0.00 + 0.08 mm
3.60mm
2. Check all plates for bend and warp as follows:
Place the plate being checked on a clean surface
plate and attempt to pass a feeler gauge of the
maximum specified thickness between the friction
plate and surface plate at several points around the
plate. If the feeler gauge can be passed beneath
the friction plate at any pOint, renew the plates as a
set.
1. Friction Plate
2. Feeler Gauge
3. Surface Plate
Friction plate bend/warp
Standard:
Service limit:
0.15 mm
0.20mm