Triumph Tiger Sport Owner's Handbook Manual
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Triumph Tiger Sport Owner's Handbook Manual

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See also: User Manual
Owner's Handbook
Tiger Sport
This Owner's Handbook contains information on the Triumph Tiger Sport motorcycles.
Always store this Owner's Handbook with the motorcycle and refer to it for
information whenever necessary. The information contained in this publication is
based on the latest information available at the time of printing. Triumph reserves the
right to make changes at any time without prior notice, or obligation.
Not to be reproduced wholly or in part without the written permission of
Triumph Motorcycles Limited.
© Copyright 02.2016 Triumph Motorcycles Limited, Hinckley, Leicestershire, England.
Publication part number 3852377-EN issue 1.
1

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  • Page 1 Always store this Owner's Handbook with the motorcycle and refer to it for information whenever necessary. The information contained in this publication is based on the latest information available at the time of printing. Triumph reserves the right to make changes at any time without prior notice, or obligation.

  • Page 2: Table Of Contents

    Table of Contents This Owner’s Handbook contains a number of different sections. The table of contents below will help you find the beginning of each section where, in the case of the major sections, a further table of contents will help you find the specific subject required.

  • Page 3: Foreword

    This note symbol indicates points of should only be carried out by an particular interest for more efficient authorised Triumph dealer. and convenient operation. Only an authorised Triumph dealer will have necessary knowledge, equipment and skills to maintain your Triumph motorcycle correctly.
  • Page 4 Tubes for Automotive Vehicles (Quality Control) Order, 2009, Cl. No. 3 (c), Owners are warned that the law may declared M/s. Triumph prohibit: Motorcycles Ltd. that the tyres fitted on • the removal or rendering inoperative this motorcycle meet the requirements...
  • Page 5 Talk to Triumph This Owner's Handbook is available in Our relationship with you does not end the following languages: with the purchase of your Triumph. Your • English feedback on the buying and ownership • Brazilian...

  • Page 6: The Motorcycle

    Foreword - Safety First FOREWORD - SAFETY FIRST The Motorcycle Fuel and Exhaust Fumes Warning Warning This motorcycle is designed for on- PETROL IS HIGHLY FLAMMABLE: road use only. It is not suitable for off- Always turn off the engine when road use.
  • Page 7 Foreword - Safety First Helmet and Clothing Warning Warning A helmet is one of the most important pieces of riding gear as it offers When riding the motorcycle, both rider protection against head injuries. You and passenger must always wear a and your passenger's helmet should motorcycle helmet,...
  • Page 8 Foreword - Safety First Riding Warning Warning This Triumph motorcycle should be operated within the legal speed limits Never ride motorcycle when for the particular road travelled. fatigued or under the influence of Operating a motorcycle at high speeds alcohol or other drugs.
  • Page 9 Foreword - Safety First Handlebars and Footrests Warning Warning The bank angle indicators must not be used as a guide to how far the The rider must maintain control of the motorcycle may be safely banked. vehicle by keeping hands on the This depends many...
  • Page 10 Triumph removing the key, the risk of use of motorcycle are those which carry the motorcycle by unauthorised or official Triumph approval and are fitted untrained persons is reduced. to the motorcycle by an authorised dealer. When parking the motorcycle, always...
  • Page 11 Consult your authorised Triumph taken to an authorised Triumph dealer dealer whenever there is doubt as to for inspection and repair. the correct or safe operation of this Any accident can cause damage to Triumph motorcycle.

  • Page 12: Warning Labels

    Warning Labels WARNING LABELS The labels detailed on this and the following pages draw your attention to important safety information in this handbook. Before riding, make sure that all riders have understood and complied with all the information to which these labels relate. Warning Label Locations Windscreen Coolant...
  • Page 13 Warning Labels Warning Label Locations (continued) Caution All warning labels and decals, with the exception of the Running-in label, are fitted to the motorcycle using a strong adhesive. In some cases, labels are installed prior to an application of paint lacquer. Therefore, any attempt to remove the warning labels will cause damage to the paintwork or bodywork.

  • Page 14: Parts Identification

    Parts Identification PARTS IDENTIFICATION chux_4 Headlight 8. Drive chain 2. Front indicator 9. Gear change pedal 3. Coolant expansion tank 10. Side stand 4. Fuel filler cap 11. Oil cooler 5. Fuel tank 12. Radiator/Coolant pressure cap 6. Seat lock 13.
  • Page 15 Parts Identification Parts Identification (continued) chuw_3 15. Silencer 21. Oil filler cap/Dipstick 16. Tool kit 22. Rear brake pedal 17. Battery 23. Rear suspension unit 18. Rear brake fluid reservoir 24. Rear brake caliper 19. Front fork 25. Rear brake disc 20.
  • Page 16 Parts Identification Parts Identification (continued) 3 4 5 cjhu Clutch lever 11. Engine stop switch 2. PASS button 12. Front brake lever 3. Headlight dip switch 13. Starter button 4. SCROLL button 14. Cruise control adjust button 5. MODE button 15.

  • Page 17: Serial Numbers

    Serial Numbers SERIAL NUMBERS Vehicle Identification Number Engine Serial Number (VIN) ccmy_2 cecm Engine serial number The engine serial number is stamped on The Vehicle Identification Number (VIN) is the engine crankcase, immediately above stamped into the steering head area of the clutch cover.
  • Page 18 Serial Numbers This page intentionally left blank...

  • Page 19: General Information

    Triumph Traction Control (TTC) ........
  • Page 20 General Information Information Menu ............42 Cruise Control Set Speed .
  • Page 21 Triumph Accessory D-lock Storage ........

  • Page 22: Instrument Panel Layout

    General Information Instrument Panel Layout 17 16 15 14 13 HOME button 15. Alarm/immobiliser status indicator 2. Clock light (alarm is an accessory fit) 3. Speedometer 16. Cruise control indicator light 4. Cruise control SET symbol 17. Traction Control (TC) disabled 5.

  • Page 23: Warning Lights

    Contact authorised The Malfunction Indicator Light Triumph dealer as soon as possible to (MIL) for the engine manage- have the fault checked and rectified. ment system illuminates briefly when the ignition is switched...

  • Page 24: High Coolant Temperature Warning Light

    General Information High Coolant Temperature Warning Low Oil Pressure Warning Light Light With the engine running, if the engine oil pressure becomes With the engine running, if the dangerously low, the low oil engine coolant temperature pressure warning light becomes dangerously high, tachometer will illuminate.

  • Page 25: Alarm/Immobiliser Indicator Light

    The light the OFF position. If the motorcycle is continues to flash after engine start-up fitted with a genuine Triumph accessory until the motorcycle first reaches a alarm, immobiliser...

  • Page 26: Traction Control (Tc) Indicator Light

    Contact an authorised Triumph dealer as soon as possible to The indicator light will flash rapidly when have the fault checked. the traction control system is working to limit rear wheel slip during periods of...

  • Page 27: Cruise Control Indicator Light

    General Information Cruise Control Indicator Light Neutral Cruise control can only be neutral warning light activated when indicates when motorcycle is travelling at a transmission is in neutral (no speed between 19 to 100 mph gear selected). The warning light will (30 to 160 km/h) and is in 3 gear or illuminate when the transmission is in...

  • Page 28: Tyre Pressure Warning Light (If Fitted)

    General Information Tyre Pressure Warning Light The tyre pressure at which the warning light illuminates temperature (if fitted) compensated to 20°C but the numeric The tyre pressure warning pressure display associated with it is not light works in conjunction with (see page 115).

  • Page 29: Speedometer And Odometer

    General Information Speedometer and Odometer Trip Computer The digital speedometer indicates the road speed of the motorcycle. The display shows the motorcycle road speed in increments of one mile (or kilometre) per hour. The electronic odometer and two trip meters are in the display screen. Tachometer The tachometer shows the engine speed in revolutions per minute - rpm (r/min).

  • Page 30: Trip Meter

    General Information Trip Meter The trip meter display will scroll through in the following order when pressing up on the SCROLL button (it will scroll through in the reverse order if pressing down on the SCROLL button): • Journey distance •...

  • Page 31: Trip Meter Reset

    (MAP), Anti-lock Brake System (ABS) and Press the SET button for two seconds. Triumph Traction Control (TTC) settings After two seconds, the trip meter in the to suit differing road conditions and display will be reset to zero.

  • Page 32: Rain Mode

    General Information RAIN Mode SPORT Mode The RAIN mode provides optimal MAP, The SPORT mode provides optimal MAP, ABS and TTC settings for normal road ABS and TTC settings for normal sport use in rain conditions. use. System Settings System Settings Rain –...

  • Page 33: Riding Mode Selection

    General Information Riding Mode Selection Selecting a Riding Mode – with the Motorcycle Stationary Warning Note: After selecting a riding mode, operate • If the ignition is switched on and the the motorcycle in an area free from engine not started, the instruments traffic to gain familiarity with the new will display the odometer for five seconds.

  • Page 34: Selecting A Riding Mode - When Riding The Motorcycle

    General Information Once the MAP, ABS and TTC settings Selecting a Riding Mode – have changed, the selected riding mode when Riding the Motorcycle is shown and the previous mode is no longer shown. Warning The selection of riding modes whilst the motorcycle is in motion requires the rider to allow the motorcycle to coast...
  • Page 35 General Information Press and release the MODE button on Once the MAP, ABS and TTC settings the instrument housing until the desired have changed, the selected riding mode riding mode is flashing in the display. is shown and the previous mode is no longer shown.
  • Page 36 General Information The flashing of two riding mode icons Caution together indicates that MAP, ABS or TTC settings specified by the selected riding Do not stop the engine using the mode have not been correctly selected. ignition switch or engine stop switch In this case the MIL, ABS or TTC warning whilst the motorcycle is moving.

  • Page 37: Set Up Menu

    General Information Set Up Menu Triumph Traction Control (TTC) To access the set up menu: Warning Make sure the motorcycle is stationary. Turn the ignition switch to the ON Traction control is not a substitute for position. riding appropriately for the prevailing Press and release the SET button on the road and weather conditions.

  • Page 38: Traction Control Settings

    General Information Traction Control Settings Traction Control Disable To disable the traction control setting; Warning Make sure the motorcycle is stationary. Turn the ignition switch to the ON Do not attempt to adjust the traction position, and put the engine start/stop control settings while the motorcycle switch in the RUN position.

  • Page 39: T-Set - Clock Adjustment

    General Information T-set - Clock Adjustment To reset the hour display: Make sure that the hour display is still To reset the clock: flashing and the word 'Hour' is shown. Make sure the motorcycle is stationary. Press the SCROLL button to change the Turn the ignition switch to the ON setting.

  • Page 40: Ind - Self Cancelling Indicators

    General Information Ind - Self Cancelling Indicators This Triumph motorcycle has a self- cancelling indicator function that can be disabled or enabled. To disable or enable the self-cancelling indicators: Make sure the motorcycle is stationary. Turn the ignition switch to the ON position.

  • Page 41: Service Interval Announcement (Sia)

    Each display provides the following and the system has been reset by your information: authorised Triumph dealer. If the service mpg (Imperial gallons) is overdue, the distance is shown as a The speedometer and odometer is negative number.

  • Page 42: Information Menu

    General Information To access the units display: Information Menu Make sure the motorcycle is stationary. To access the information menu: Turn the ignition switch to the ON Make sure the motorcycle is stationary. position. Turn the ignition switch to the ON Press and release the SET button on the position.

  • Page 43: Cruise Control Set Speed

    General Information Cruise Control Set Speed Range to Empty This is an indication of the probable distance that can be travelled on the remaining fuel in the tank. Cruise control symbol 2. Cruise control set indicator 3. Cruise control set speed Range to Empty When cruise control is switched on, the cruise control symbol is shown in the...

  • Page 44: Front And Rear Tyre Pressure (If Tpms Is Fitted)

    Note: • The TPMS is an accessory fitted item Instantaneous Fuel Consumption must fitted your authorised Triumph dealer. The TPMS display on the instruments is only activated when the system has been fitted.

  • Page 45: Tpms Sensor Id Number

    General Information TPMS Sensor ID Number System Display An ID number for each tyre pressure sensor is printed on a label which is on sensor. This number required by the dealer for service or diagnostics. If the TPMS has been fitted at the factory, labels identifying the front and rear TPMS sensor ID numbers is affixed to the spaces below.

  • Page 46: Tyre Pressures

    TPMS symbol will increase. The cold inflation pressures flash continuously. specified by Triumph take account of Contact your authorised Triumph dealer this. to have the sensor replaced and the new...

  • Page 47: Coolant Temperature Gauge

    General Information Coolant Temperature Gauge Fuel Gauge Coolant temperature gauge Fuel gauge coolant temperature gauge The fuel gauge indicates the amount of indicates the temperature of the engine fuel in the tank. coolant. When the ignition is switched on, the When the ignition is switched on, all number of bars shown in the display eight bars of the display are shown.

  • Page 48: Ignition Key

    General Information Ignition Key Always get replacement keys from your authorised Triumph dealer. Replacement keys must 'paired' with motorcycle’s immobiliser your authorised Triumph dealer. Caution Do not store the spare key with the motorcycle as this will reduce all aspects of security.

  • Page 49: Ignition Switch/Steering Lock

    General Information Ignition Switch/Steering Lock Warning For reasons of security and safety, always move the ignition switch to the OFF position and remove the key, when leaving the motorcycle unattended. Any unauthorised use of the motor- cycle may cause injury to the rider, other road users and pedestrians and may also cause damage to the motorcycle.

  • Page 50: Brake And Clutch Lever Adjusters

    General Information Brake and Clutch Lever Warning Adjusters Do not attempt to adjust the levers with the motorcycle in motion as this may lead to loss of motorcycle control and an accident. After adjusting the levers, operate the motorcycle in an area free from traffic to gain familiarity with the new lever setting.

  • Page 51: Right Handlebar Switches

    General Information Right Handlebar Switches Caution Do not leave the ignition switch in the ON position unless the engine is running as this may cause damage to electrical components will discharge the battery. RES /+ Note: SET /- • Although the engine stop switch stops the engine, it does not turn off all the electrical circuits and this may cause difficulty in restarting...

  • Page 52: Starter Button

    General Information Starter Button Hazard Warning Lights The starter button operates the electric To turn the hazard warning lights on or starter. For the starter to operate, the off, press and release the hazard clutch lever must be pulled to the warning light button.

  • Page 53: Left Handlebar Switches

    General Information Left Handlebar Switches Headlight Dip Switch High or low beam can be selected with the headlight dip switch. To select high beam: Push the switch up. When the high beam is turned on, the high beam indicator light will illuminate. To select low beam: Push the switch down.

  • Page 54: Direction Indicator Switch

    General Information Direction Indicator Switch Horn Button When the indicator switch is pushed to When the horn button is pushed, with the left or right and released, the the ignition switch turned to the ON corresponding direction indicators will position, the horn will sound. flash on and off.

  • Page 55: Set Button

    General Information SET Button PASS Button When the SET button is pressed, it Note: selects the menu shown in the display • The PASS button only operates when screen. the engine is running. SET button PASS button When the PASS button is pressed, the headlight main beam is switched on.

  • Page 56: Cruise Control

    General Information Cruise Control Warning Warning Only operate this Triumph motorcycle at high speed in closed-course on- Cruise control must only be used road competition or on closed-course where you can drive safely at a steady racetracks. High-speed operation speed.

  • Page 57: Activating Cruise Control

    General Information Activating Cruise Control To turn on the cruise control system, press the SET/- button. The cruise control symbol is shown in the display screen. The cruise control set speed is shown as ’--’ indicating that a speed has not yet been set.

  • Page 58: Adjusting The Set Speed While In Cruise Control

    General Information Adjusting the Set Speed While in Deactivating Cruise Control Cruise Control The cruise control can be deactivated by one of the following methods: To adjust the set speed while in cruise control, press and release the: • Roll the throttle twist grip fully forward.

  • Page 59: Resuming The Cruise Control Set Speed

    When resuming cruise control, always make sure that the traffic conditions are suitable for the set speed. Your Triumph engine is designed to use unleaded fuel and will give optimum Using cruise control in heavy traffic, performance if the correct grade of fuel...

  • Page 60: Fuel Tank Cap

    General Information Fuel Tank Cap Warning To help reduce hazards associated with refuelling, always observe the following fuel safety instructions: Petrol (fuel) is highly flammable and explosive under certain conditions. When refuelling, turn the ignition switch to the OFF position. Do not smoke.

  • Page 61: Filling The Fuel Tank

    General Information Filling the Fuel Tank Warning Overfilling the tank can lead to fuel Caution spillage. If fuel is spilled, thoroughly clean up Contaminated fuel may cause damage the spillage immediately and dispose to fuel system components. of the materials used safely. Avoid filling the tank in rainy or dusty Take care not to spill any fuel on the conditions where airborne material can...

  • Page 62: Side Stand

    General Information Side Stand Seat Lock chvv Side stand Seat lock The motorcycle is equipped with a side The seat lock is located on the left hand stand on which the motorcycle can be side of the battery tray, in line with the parked.

  • Page 63: Seat Care

    Triumph accessory D-lock To prevent damage to the seat or seat (available from your Triumph dealer). cover, care must be taken not to drop To secure the lock: the seat. Remove the seat (see page 62). Do not lean the seat against the...

  • Page 64: Windscreen

    General Information Windscreen To adjust the windscreen height: Stand in front of the motorcycle. Note: Firmly grip both sides of the top of • windscreen fitted this windscreen. motorcycle can be adjusted without Pull the windscreen forwards slightly to the use of tools. release the tension in the mountings.

  • Page 65: Universal Serial Bus (Usb) Socket

    General Information Universal Serial Bus (USB) Warning Socket The USB socket is not waterproof unless the waterproof cap is installed. Do not connect electronic devices whilst it is raining. Water in the USB socket could lead to an electrical problem, resulting in motorcycle damage, loss of motorcycle control and an accident.

  • Page 66: Running-In

    General Information Running-In From 1,000 miles (800 to 1,500 kilometres): • Engine speed can gradually be increased to the rev limit for short periods. R.P.M. Both during and after running-in has Running-in is the name given to the been completed: process that occurs during the first hours of a new vehicle's operation.

  • Page 67: Safe Operation

    Brake Pads: There should be more than and Adjustment section or see your 1.5 mm of friction material remaining on authorised Triumph dealer for the action all the pads (page 103). required to return the motorcycle to a Brake Fluid Levels: No brake fluid safe operating condition.
  • Page 68 General Information This page intentionally left blank...

  • Page 69: How To Ride The Motorcycle

    How to Ride the Motorcycle HOW TO RIDE THE MOTORCYCLE Table of Contents To Stop the Engine ............70 To Start the Engine .

  • Page 70: To Stop The Engine

    How to Ride the Motorcycle To Stop the Engine RES /+ SET /- Engine stop switch Caution 2. Starter button 3. OFF position engine should normally 4. ON position stopped by turning the ignition switch 5. Ignition switch to the OFF position. The engine stop 6.

  • Page 71: To Start The Engine

    How to Ride the Motorcycle To Start the Engine Caution Check that the engine stop switch is in the RUN position. operate starter Make sure the transmission is in neutral. continuously more than five seconds as the starter motor will Turn the ignition switch ON.

  • Page 72: Moving Off

    How to Ride the Motorcycle Moving Off Warning Pull in the clutch lever and select first gear. Open the throttle a little and let Take care to avoid opening the out the clutch lever slowly. As the clutch throttle too far or too fast in any of starts to engage, open the throttle a the lower gears as this can lead to the little more, allowing enough engine...

  • Page 73: Braking

    Triumph strongly recommends that all Change down one gear at a time such riders take a course of instruction, that the transmission is in first gear which includes advice on safe brake when the motorcycle comes to a operation.
  • Page 74 How to Ride the Motorcycle Warning Warning For your safety, always exercise Riding with your foot on the brake extreme caution when braking, pedal or your hands on the brake lever accelerating turning may actuate the brake light, giving a incautious action can cause loss of false indication to other road users.

  • Page 75: Abs (Anti-Lock Brake System)

    Contact an authorised Triumph dealer as soon as possible to have the fault checked and rectified. In this situation braking too hard will cause the wheels to lock resulting in...

  • Page 76: Parking

    How to Ride the Motorcycle Parking Warning The ABS warning light will illuminate when the rear wheel is driven at high speed for more than 30 seconds when the motorcycle is on a stand. This reaction is normal. When the ignition is switched off and motorcycle restarted warning light will illuminate until the...

  • Page 77: Considerations For High-Speed Operation

    Warning Speed Operation Do not park on a soft or on a steeply Warning inclined surface. Parking under these conditions may cause the motorcycle This Triumph motorcycle should be fall over causing damage operated within the legal speed limits property and personal injury.

  • Page 78: General

    How to Ride the Motorcycle Brakes Warning Check that the front and rear brakes are functioning properly. Check that the The handling characteristics of a system is functioning by ensuring that motorcycle at high speed may vary the ABS indicator light does not remain from those you are familiar with at illuminated at speeds above 6 mph legal road speeds.

  • Page 79: Engine Oil

    How to Ride the Motorcycle Engine Oil Electrical Equipment Make sure that the engine oil level is Make sure that the headlight, rear/brake correct. Check that the correct grade light, direction indicators, horn, etc. all and type of oil is used when topping up. work properly.
  • Page 80 How to Ride the Motorcycle This page intentionally left blank...

  • Page 81: Accessories, Loading And Passengers

    Accessories, Loading and Passengers ACCESSORIES, LOADING AND PASSENGERS The addition of accessories and carriage Warning of additional weight can affect the motorcycle's handling characteristics, Do not install accessories or carry causing changes stability luggage that impairs the control of the necessitating a reduction in speed.
  • Page 82 Warning passenger as follows: • It is important that the passenger Only operate this Triumph motorcycle sits still while the motorcycle is in at high speed in closed-course, on- motion and does not interfere with road competition or on closed-course the operation of the motorcycle.
  • Page 83 Accessories, Loading and Passengers Warning Warning The handling and braking capabilities Do not carry a passenger unless he or of a motorcycle will be affected by the she is tall enough to reach the presence of a passenger. The rider footrests provided.
  • Page 84 Accessories, Loading and Passengers This page intentionally left blank...

  • Page 85: Maintenance And Adjustment

    Maintenance and Adjustment MAINTENANCE AND ADJUSTMENT Table of Contents Scheduled Maintenance........... . 88 Engine Oil .
  • Page 86 Maintenance and Adjustment Front Suspension ............109 Front Fork Inspection .
  • Page 87 Maintenance and Adjustment Licence Plate Light ............128 Bulb Replacement .

  • Page 88: Scheduled Maintenance

    Special tools, knowledge and training maintenance intervals shown. Consult are required in order to correctly an authorised Triumph dealer for advice carry out the maintenance items on which maintenance schedule is most listed in the scheduled maintenance suitable for your motorcycle.
  • Page 89 Fuel system - check for leaks, chafing etc. • • • Throttle bodies - balance • • • Throttle body plate (butterfly) - check/clean Autoscan - carry out a full Autoscan using the Triumph • • • • • Diagnostic Tool (print a customer copy) • •...
  • Page 90 Maintenance and Adjustment Odometer Reading in Miles (Km) or Time Period, whichever comes first First Annual Mileage-Based Service Service Service Operation Description Every Year 6,000 and 12,000 24,000 (800) 18,000 (20,000) (40,000) 1 month (10,000 and 30,000) Engine • • •...
  • Page 91 • • and adjustment * Evaporative system fitted to models for certain markets only. ‡ Only if fitted. Triumph Motorcycles cannot accept any responsibility for damage or injury resulting from incorrect maintenance or improper adjustment carried out by the owner.

  • Page 92: Engine Oil

    Maintenance and Adjustment Engine Oil Oil Level Inspection cbnz In order for the engine, transmission, clutch function correctly, maintain the engine oil at the correct level, and change the oil and oil filter in accordance with scheduled maintenance requirements. Warning Filler 2.

  • Page 93: Oil And Oil Filter Change

    Maintenance and Adjustment Oil and Oil Filter Change Caution Running the engine with insufficient oil will cause engine damage. If the low oil pressure indicator remains on, stop engine immediately investigate the cause. To inspect the oil level: Start the engine and run at idle for approximately five minutes.
  • Page 94 Running the engine with low oil Unscrew and remove the oil filter using pressure will cause engine damage. Triumph service tool T3880313. Dispose of the old filter in an environmentally Make sure that the low oil pressure friendly way.

  • Page 95: Disposal Of Used Engine Oil And Oil Filters

    To ensure efficient engine cooling, check the coolant level each day before riding Oil Specification and Grade the motorcycle, and top up the coolant if Triumph high performance fuel injected the level is low. engines are designed to use 10W/40 or Note:...

  • Page 96: Corrosion Inhibitors

    Note: If the coolant is below the minimum level, the coolant level must be adjusted. • HD4X Hybrid coolant, supplied by Triumph, is pre-mixed and does not need to be diluted prior to filling or topping up the cooling system.

  • Page 97: Coolant Level Adjustment

    Coolant Change Allow the engine to cool. Have the coolant changed by an author- Remove the cap from the expansion ised Triumph dealer in accordance with tank, located below the left hand cockpit scheduled maintenance requirements. infill panel. Add coolant mixture through the filler opening until the level reaches the MAX mark.

  • Page 98: Radiator And Hoses

    To avoid continued use of a sticking or damage the radiator fins, cause leaks damaged throttle control, always have and impair the radiator's efficiency. it checked by your authorised Triumph Do not obstruct or deflect airflow dealer. through the radiator by installing...

  • Page 99: Clutch

    Maintenance and Adjustment Clutch Adjustment To adjust the clutch: Loosen the lock nut. Turn the cable adjuster until the correct amount of clutch lever free play is achieved. If correct adjustment cannot be made using the lever adjuster, use the cable adjuster at the lower end of the cable.

  • Page 100: Drive Chain

    Therefore, always replace worn damaged chains using genuine Caution Triumph parts supplied by an authorised Triumph dealer. Do not use a pressure wash to clean the chain as this may cause damage Warning to the chain components. A loose or worn chain, or a chain that...

  • Page 101: Chain Free - Movement Inspection

    Maintenance and Adjustment Chain Free – Movement Inspection Chain Free – Movement Adjustment The vertical movement of the drive chain must be in the range 29 - 40 mm. Maximum movement position Warning Adjuster clamp bolt 2. C-spanner Before starting work, make sure the 3.

  • Page 102: Chain And Sprocket Wear Inspection

    2. Weight must have your authorised Triumph dealer take remedial action To inspect the chain and sprocket wear: before you attempt to ride the Remove the chain guards. motorcycle again. Stretch the chain taut by hanging a Failure to take remedial action may 10 - 20 kg weight on the chain.

  • Page 103: Brakes

    Warning The use of non-approved chains may result in a broken chain or may cause the chain to jump off the sprockets. Use a genuine Triumph supplied chain as specified in the Triumph Parts Catalogue. Never neglect chain maintenance and...

  • Page 104: Breaking-In New Brake Pads And Discs

    Triumph dealer must rectify the fault before riding. Riding with defective brakes may lead to loss of motorcycle control and an accident.

  • Page 105: Disc Brake Fluid

    Reduce speed and do not continue to moisture or any other contaminants. ride for longer than is necessary with the indicator light illuminated. Contact Warning an authorised Triumph dealer as soon as possible to have the fault checked Brake fluid is hygroscopic which and rectified.

  • Page 106: Front Brake Fluid Level Inspection And Adjustment

    Triumph dealer for advice before reservoir body. riding. Riding with depleted brake fluid Tighten the cap retaining screws to levels, or with a brake fluid leak is 1.5 Nm.

  • Page 107: Brake Light Switches

    Triumph dealer motorcycle is stabilised and secured investigate and rectify the fault. on a suitable support. Do not exert extreme force against each wheel or Warning rock each wheel vigorously as this...

  • Page 108: Inspecting The Steering (Headstock) Bearings For Free Play

    If the wheel bearings in the front or rear wheel allow play in the wheel hub, are noisy, or if the wheel does not turn smoothly, have your authorised Triumph dealer inspect the wheel bearings. The wheel bearings must be inspected...

  • Page 109: Front Suspension

    If any damage or leakage is found, consult an authorised Triumph dealer. Warning check that forks operate...

  • Page 110: Suspension Setting Chart

    Maintenance and Adjustment Suspension Setting Chart LOADING FRONT REAR Spring Rebound Compression Spring Rebound Pre-load Damping Damping Pre-load Damping Solo Riding Solo - with loaded top-box and/or soft luggage Solo - with loaded panniers and/or soft luggage Solo - with loaded panniers and top-box (and loaded soft luggage if applicable) Solo and Passenger - with any...

  • Page 111: Front Suspension Settings

    Maintenance and Adjustment Front Suspension Settings Rebound Damping Adjustment The rebound damping adjuster is located Spring Pre-load Adjustment at the top of the left hand fork only. spring pre-load adjusters To change the rebound damping force: located at the top of each fork. Rotate the slotted adjuster clockwise to To change the spring pre-load: increase, or anti-clockwise to decrease.

  • Page 112: Compression Damping Adjustment

    Maintenance and Adjustment Compression Damping Adjustment Rear Suspension Adjustment The compression damping adjuster is The rear suspension unit is adjustable located at the top of the right hand fork for both rebound and spring pre-load. only. Rebound Damping Adjustment To change the compression damping force: Rotate the slotted adjuster clockwise to increase, or anti-clockwise to decrease.

  • Page 113: Spring Pre-Load Adjustment

    Maintenance and Adjustment Spring Pre-load Adjustment Bank Angle Indicators Warning Use of a motorcycle with bank angle indicators worn beyond the maximum limit will allow the motorcycle to be banked to an unsafe angle. Banking to an unsafe angle may cause instability, loss of motorcycle control and an accident.

  • Page 114: Tyres

    Maintenance and Adjustment Tyres Tyre Inflation Pressures Correct inflation pressure will provide maximum stability, rider comfort and tyre life. Always check tyre pressures before riding when the tyres are cold. cboa Check tyre pressures daily and adjust if This motorcycle equipped with necessary.

  • Page 115: Tyre Pressure Monitoring System (If Fitted)

    2 mm (0.08 in) expand increase inflation (130 km/h) pressure. The cold inflation pressures specified by Triumph take account of Over 80 mph Rear 3 mm (0.12 in) this. (130 km/h) Front 2 mm (0.08 in) Only adjust tyre pressures when the...

  • Page 116: Tyre Replacement

    Operation with punctured or A list of approved tyres and inner tubes damaged tyres will adversely affect specific to your Triumph motorcycle are motorcycle stability handling available from your authorised Triumph which may lead to loss of control or an...
  • Page 117 If tyre damage is suspected, such as allow adequate riding distance after striking the kerb, ask your (approximately 100 miles) to become authorised Triumph dealer to inspect accustomed to the new handling tyre both internally characteristics. externally. Remember, tyre damage...

  • Page 118: Tyre Replacement If Tpms Is Fitted

    Always have your tyres fitted by your and an accident. authorised Triumph dealer and inform them that tyre pressure sensors are fitted to the wheels. Warning Accurate wheel balance is necessary...

  • Page 119: Battery

    Maintenance and Adjustment Battery Battery Removal Warning Under some circumstances, battery can give off explosive gases; keep sparks, flames and cigarettes away. Provide adequate ventilation when charging or using the battery in an enclosed space. The battery contains sulphuric acid (battery acid).

  • Page 120: Battery Disposal

    Maintenance and Adjustment Battery Disposal Battery Discharge Should battery ever require Caution replacement, the original battery must be handed to a recycling agent who will The charge level in the battery must make sure that dangerous be maintained to maximise battery life. substances from which the battery is manufactured pollute...

  • Page 121: Battery Maintenance During Storage And Infrequent Use Of The Motorcycle

    Voltage or battery charging, contact your local authorised Triumph dealer. Should the battery Voltage fall below 12.7 Volts the battery should be charged using Triumph approved battery charger. Always follow the instructions...

  • Page 122: Battery Installation

    Fuse Box two weeks) the battery should be removed from the motorcycle and kept Main Fuse Boxes topped up using a Triumph approved maintenance charger. Front Similarly, should the battery charge fall to a level where it will not start the motorcycle, remove the battery from the motorcycle before charging.

  • Page 123: Fuse Identification

    Maintenance and Adjustment Fuse Identification A blown fuse is indicated when all of the systems protected by that fuse become inoperative. When checking for a blown fuse, use the tables to establish which fuse has blown. The fuse identification numbers listed in the tables correspond with those printed on the fuse box covers, as shown in the following diagram.

  • Page 124: Headlights

    Maintenance and Adjustment Headlights Caution Warning Do not cover the headlight or lens with any item likely to obstruct air Adjust road speed to suit the visibility flow to, or prevent heat escaping from, and weather conditions in which the the headlight lens.

  • Page 125: Headlight Adjustment

    Maintenance and Adjustment Headlight Adjustment To adjust the headlights: Switch on the headlights to be adjusted. Each headlight can be adjusted by means vertical horizontal Turn the vertical adjustment screws on adjustment screws located on the rear each headlight clockwise to lower the of each headlight.

  • Page 126: Headlight Bulb Replacement

    Maintenance and Adjustment Headlight Bulb Replacement Disconnect the multi-plug from the bulb. Rotate the retainer anti-clockwise and It is not necessary to remove the remove the bulb. headlight when bulb replacement becomes necessary. Note: • The bulb is an integral part of the Warning retainer and cannot be replaced separately.

  • Page 127: Position Light Bulb Replacement

    Maintenance and Adjustment Position Light Bulb Replacement Direction Indicator Lights Bulb Replacement Position light bulb (left hand) 2. Position light bulb (right hand) celc_1 Indicator lens The position lights are fitted to the left 2. Securing screw and right of each headlight. To replace a position light bulb: The lens on each indicator light is held in place by a securing screw located in the...

  • Page 128: Licence Plate Light

    Maintenance and Adjustment Licence Plate Light Counter hold the nut to prevent it from turning and remove the licence plate light fixing screw. Collect the nut from Bulb Replacement the mudguard. To replace the licence plate bulb: Remove the seat (see page 62). Disconnect the battery, negative (black) lead first.

  • Page 129: Cleaning

    Maintenance and Adjustment Carefully remove the bulb holder from Cleaning the back of the licence plate light and Frequent, regular cleaning remove the bulb. essential part of the maintenance of your motorcycle. If regularly cleaned, the appearance is preserved for many years. Cleaning with cold water containing an automotive cleaner is essential at all times but particularly so after exposure...

  • Page 130: Preparation For Washing

    Maintenance and Adjustment Preparation for Washing Where to be Careful Before washing, precautions must be Avoid spraying water with any great taken to keep water off the following force near the following places: places; • Instruments Rear opening of the exhausts: Cover •...

  • Page 131: After Washing

    Maintenance and Adjustment After Washing Unpainted Aluminium Items Remove the plastic bags and tape, and Items such as brake and clutch levers, clear the air intakes. wheels, engine covers, top and bottom yokes on some models must be correctly Lubricate the pivots, bolts and nuts. cleaned to preserve their appearance.

  • Page 132: Cleaning Of The Exhaust System

    Maintenance and Adjustment Cleaning of the Exhaust System Protecting All parts of the exhaust system of your When the exhaust system is dry, rub motorcycle must be cleaned regularly to 'Motorex 645 Clean and Protect' into the avoid a deterioration of its appearance. surface.

  • Page 133: Windscreen Cleaning

    Maintenance and Adjustment Windscreen Cleaning Caution Products such as window cleaning fluids, insect remover, rain repellent, scouring compounds, petrol or strong solvents such as alcohol, acetone, carbon tetrachloride, etc. will damage Warning the windscreen. Never allow these products to contact the windscreen. Never attempt clean...
  • Page 134 Maintenance and Adjustment This page intentionally left blank...

  • Page 135: Storage

    50% mixture of coolant (noting Petrol is extremely flammable and can that HD4X Hybrid OAT coolant, as be explosive under certain conditions. supplied by Triumph, is pre-mixed and Turn the ignition switch off. Do not requires no dilution) and distilled water smoke.
  • Page 136 Storage Preparation after Storage Crank the engine on the starter motor several times until the oil pressure light Install the battery (if removed) (see goes out. page 122). Replace the spark plugs, tightening to If the motorcycle has been stored for 12 Nm, and start the engine.

  • Page 137: Specifications

    A list of model specific dimensions, weights and performance is available from your authorised Triumph dealer, or on the Internet at www.triumph.co.uk. Maximum Payload ....
  • Page 138 Water/Antifreeze ratio ....50/50 (premixed as supplied by Triumph) Coolant Capacity .....
  • Page 139 Specifications Ignition Ignition System ..... . Digital Inductive Electronic Rev Limiter....9,500 rpm (r/min) Spark Plug .
  • Page 140 180/55 ZR17 M/C 73W Approved Tyres: A list of approved tyres specific to these models is available from your authorised Triumph dealer, or on the Internet at www.triumph.co.uk. Warning Use the recommended tyres ONLY in the combinations given. Do not mix tyres from different manufacturers or mix different specification tyres from the same manufacturers as this may result in loss of motorcycle control and an accident.
  • Page 141 Specifications Electrical Equipment Battery ......12 Volt, 12 Ah Alternator ......12 Volt, 50 Amp Headlight (Dip Beam) .
  • Page 142 Coolant ......Triumph HD4X Hybrid OAT Coolant Drive Chain ......
  • Page 143 Index INDEX Level Inspection ....96 Radiator and Hoses ... . 98 Accessories ..... . . 81 Cruise Control .
  • Page 144 Index Fuel ......78, 138 Speedometer ....29 Filling the Fuel Tank .
  • Page 145 Safety ......6 Triumph Accessory D-Lock ..63 Daily Checks .
  • Page 146 Index This page intentionally left blank...

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