Starter Idler Gear - Triumph Tiger Service Manual

7 TRANSMISSION
STARTER IDLER GEAR
Removal
1. Remove the sprag clutch as described earlier in this
section.
2. Remove the screw and washer securing the starter
idler gear shaft to the crankcase.
1. Idler Gear Shaft
2. Retaining Screw and Washer
3. Slide the shaft from the crankcase and collect the
idler gear.
1. Shaft
2. Gear
Inspection
1. Check the spindle for damage, pitting etc. Replace
if necessary.
2. Check the gear for broken or dam,aged teeth,
overheating (blue areas) etc. Replace if necessary.
7.12
Assembly
1. Position the gear into the crankcase with the smaller
gear (which meshes with the sprag clutch) facing
inwards.
1. Smaller Gear Facing Inwards
2. Support the gear and install'the shaft.
3. Fit the shaft retaining bolt and washer. Tighten the
bolt to 12 Nm.
4. Install the sprag clutch as described earlier in this
section.
(