Alternator Spindle - Triumph Tiger Service Manual

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ALTERNATOR SPINDLE
Removal
1. Remove the seats and disconnect the battery,
negative (black) lead first.
2. Remove the fuel tank as described in the fuel
system section.
3. Remove the starter motor as described in the
electrical section.
4. Disconnect and remove the alternator as described
in the electrical section.
5. Remove the alternator rubber shock absorbers
from the alternator drive housing.
1. Alternator Drive Rubber Shock Absorbers
6. Position a suitable container beneath the clutch
cover to collect engine oil. Remove the clutch cover
( ) and the complete clutch assembly as described in
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the clutch section.
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WARNING: The oil may be hot to the
touch. Contact with hot oil may cause the
skin to be scalded or burned.
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WARNING: Prolonged or repeated
contact with engine oil can lead to skin
dryness, irritation and dermatitis. In addition used
engine oil contains potentially harmful
contaminants which can cause cancer. Wear
suitable clothing and avoid skin contact.
7.7
TRANSMISSION 7
1. Service Tool 3880040-T0301
7. Hold the nut in the alternator drive housing and
remove the bolt securing the alternator drive gear
(in the clutch housing) to the alternator spindle.
Remove the alternator drive gear.
8. Collect the nut from the drive housing end and
remove the service tool.
9. Using a new spindle, and keeping the new spindle in
constant contact with the original, push the old
spindle out of the crankcase in the direction of the
alternator side. Leave the new spindle in place.
1. New Spindle
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CAUTION: Ensure that the.
newspin~le
is
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kept in constant contact With the old Item
during the removal process. If constant contact is
not maintained, internal components may become
displaced and it may become necessary to strip
the engine to recover them.
10. Remove the alternator drive housing from the old
spindle.
11. Prevent the alternator shaft from turning by fitting
service tool 3880040-T0301 to the front alternator
mounting-bolt holes.