Triumph Tiger Service Manual page 82

5 BALANCERS
8. Lubricate the threads of the balancer cap bolts with
engine oil and tighten the bolts of both caps as
follows;
•
•
•
first bolt to 8 Nm.
second bolt to 2.8 Nm,
retorque first bolt to 28 Nm.
9. Rebuild the engine to a point where the two halves
of the crankcase are assembled together.
10. Lever out the plug, shown in the illustration below,
from the right hand side of the crankcase. Take care
not to mark or damage the case during removal.
1. Crankcase Plug
NOTE:
•
The plug will be damaged during removal and
must be discarded.
11. Turn the engine over until the 'T1' mark on the
crankshaft rotor aligns with the centre of the
crankshaft position sensor.
1. 'T1' Mark
2. Crankshaft Position Sensor
5.8
12. Make permanent marks on the bolt that accurately
align with the two marks on the outside of the
crankcase.
1. Balancer Shaft Bolt Marking
2. Crankcase Pointers
13. Fit a new plug to the right hand side of the crankcase
(see 'balancer plug fitting' earlier in this section).
14. Continue to assemble and refit the engine as
described in the crankcase/crankshaft/piston and
connecting rod section.
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