Output Shaft; Disassembly - Triumph Tiger Service Manual

7 TRANSMISSION
OUTPUT SHAFT
Working from the opposite end to the drive sprocket,
dismantle the output shaft as follows.
Disassembly
1. Remove the output bearing sleeve (1), needle roller
bearing (2) and hardened thrust washer (3).
2. Mark one side of first gear to denote its correct
orientation. Remove first gear (4) from the shaft.
3. Slide fifth gear (5) from the shaft.
4. Remove the circlip (6) from in front of the third gear.
5. Remove the lipped thrust washer (7) from the shaft.
6. Remove the third gear (8) together with the Inner
splined bush (9).
7. Slide fourth gear (10) off the shaft and also remove
the splined bush. (11) and thrust washer (12).
8. Remove the circlip (13) from in front of sixth gear.
9. Remove sixth gear (14) from the shaft.
10. Remove the circlip (15) from in front of second gear.
11. Remove thrust washer (16) and slide off second
gear (17).
12. Position the outputshaft (18) in a vice with soft jaws
fitted. Tighten the vice to prevent the shaft from
turning and release the lock tab (20) from the output
sprocket nut
(19)~
then release the nut.
13. Remove the transmission sprocket nut (19), locktab
(20), sprocket (21) and sleeve (25).
14. Collect
tne
oil seal (22) and retaining ring (23).
15. If it is found hecessary to replace the large bearing
(24) at the end of the shaft, remove the outer race
and detach the inner section from the shaft by
splitting.
A
WARNING: When removing the output
~
shaft bearing, always wear overalls, eye,
face and hand protection. The bearing races are
hardened and are liable to splinter if broken.
Debris from broken bearings could cause injury to
eyes, face and any unprotected parts of the body.
~
CAUTION: The bearing cannot be
~
removed intact. Ifthe bearing is removed
from the shaft, the complete bearing will be
damaged and must be renewed.
7.20
19---®
20--~
21---~
25
6)
22~
23--0
24--0
18 -----f7~"
17----1L'!
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18
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- - -
14
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12
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11
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1. Bearing Sleeve
13. Circlip
2. Needle Roller Bearing 14. Sixth Gear
3. Thrust Washer 15. Circlip
4. First Gear 16. Thrust washer
5. Fifth Gear
17. Second Gear
6. Circlip 18. Output Shaft
7. Thrust Washer 19. Nut
8. Third Gear 20. Locktab
9. Third Gear Bush
21. Output Sprocket
10. Fourth Gear 22. Oil Seal
11. Fourth Gear Bush
12. Thrust Washer
23. Retaining Ring
24. Bearing
25. Sleeve
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