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Travis Industries 864TRV Installation Manual

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Download this manual See also: Owner's Manual, Installation Manual
WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of life.
-
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
This appliance may be installed as an OEM installation in a manufactured (mobile) home and must be
installed in accordance with the manufacturer's instructions and the manufactured home construction
and safety standard, Title 24 CFR, Part 3280.
This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is
supplied with the appliance.
Installation Manual
Installer:
After installation give this manual to the home-
owner and explain operation of this heater.
 Copyright 2007, T.I.
$10.00
100-01173_001
864TRV
Fireplace
Tested and Listed by
OMNI-Test Laboratories, Inc.
Beaverton, Oregon
Report # 028-F-59-5
ANSI Z21.88b-2003
•
Built-In Direct Vent Fireplace
•
Natural Gas or Propane
•
Residential or Mobile Home
4800 Harbour Pointe Blvd. SW
4050714
Mukilteo, WA 98275

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Summary of Contents for Travis Industries 864TRV

  • Page 1 864TRV Fireplace Tested and Listed by OMNI-Test Laboratories, Inc. Beaverton, Oregon Report # 028-F-59-5 ANSI Z21.88b-2003 • Built-In Direct Vent Fireplace • Natural Gas or Propane • Residential or Mobile Home WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

  • Page 2: Introduction Overview

    This manual details the installation requirements for the 864TRV fireplace. For operating and maintenance instructions, refer to the 864TRV Owner's Manual (part # 100-01168). Listing Details This appliance was listed by OMNI Test Labs to ANSI Z21.88 - report # 028-F-59-5. The listing label is attached to the appliance near the gas control valve.

  • Page 3: Table Of Contents

    Rear Vent Config. W Horizontal Term. (w vertical rise) ... 26 Rear Vent Configuration with Vertical Termination..27 Top Vent Configuration with Horizontal Termination ..28 Top Vent Configuration with Vertical Termination ... 29 Termination Requirements ......... 30 © Travis Industries 4050714 100-01173_001...

  • Page 4: Safety Precautions

    All other work must be done by a trained technician. Don't modify or replace orifices. • The viewing glass should be opened only for lighting the pilot or conducting service. • Any safety screen or guard removed for servicing must be replaced prior to operating the heater. Travis Industries 4050714 100-01173_001...
  • Page 5 The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off. • Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).

  • Page 6: Features And Specifications

    Top Vent Configuration 8" Diameter Vent Power Heat Duct" Weight: 205 Lbs. Connection 7-1/4" Rear Vent Configuration 8" Diameter Vent 38-1/4" 38-3/8" 36-3/4" 35-1/4" 37" 30-3/4" 1" 29-1/4"* 41" 19-3/4"* * Includes the required 1/2" clearance. Travis Industries 4050714 100-01173_001...

  • Page 7: Installation

    • Install the drywall. • Install the hearth (if applicable). • Install the facing (if applicable). • Install the mantel (if applicable). • Finalize the installation (see page 42) and install the grill or face. © Travis Industries 4050714 100-01173_001...

  • Page 8: Top Vent Or Rear Vent Configuration

    This part may be discarded. Remove the 4 screws securing the intake cover plate. Remove it and place it aside. Remove and discard all of the insulation found near the flue assembly (make sure to remove every piece). Travis Industries 4050714 100-01173_001...
  • Page 9 DO NOT OVER- TIGHTEN THE SCREWS. Attach the intake cover plate with the screws removed earlier. Attach the cover plate with the screws removed earlier. NOTE: flatten the four legs before insaling the cover plate. © Travis Industries 4050714 100-01173_001...

  • Page 10: Fireplace Placement Requirements

    Fireplace must be placed so the vents below and above the glass do not become blocked. Raised Fireplaces • The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace (205 Lbs.) and vent. Travis Industries 4050714 100-01173_001...

  • Page 11: Min. Framing Dims. - Rear Vent Configuration

    WARNING: A cut-out for the gas line may be required on the framing. See the dimensions under"Gas Line Connection" for details. © Travis Industries 4050714 100-01173_001...

  • Page 12: Min. Framing Dims. - Top Vent Configuration

    WARNING: A cut-out for the gas line near the right front of the fireplace. may be required on the framing. See the dimensions under "Gas Line Connection" for details. Travis Industries 4050714 100-01173_001...

  • Page 13: Nailing Brackets

    1/2” facing fold the larger Drywall tab out 90° (use a screwdriver if necessary). 5/8” Drywall TOP VIEW Framing For installations using Nailing Bracket 5/8” drywall fold the Fireplace shorter tab out 90° (use Drywall a screwdriver if necessary). © Travis Industries 4050714 100-01173_001...

  • Page 14: Corner Installations - Rear Vent Configuration

    Travis Firestop Minimum 1/2" Clearance Minimum 1" Clearance (sku 93006094) 7-1/2" Approximate (varies due to vent installation) NOTE: Most installations use: 6" Section for 2x6 Walls 4" Section for 2x4 Walls 48" Min. (Travis # 98900166) Travis Industries 4050714 100-01173_001...

  • Page 15: Corner Installations - Top Vent Configuration

    Installation (for qualified installers only) Corner Installations - Top Vent Configuration A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Minimum 1/2" Clearance 15-1/2" 48" Min. © Travis Industries 4050714 100-01173_001...

  • Page 16: Gas Line Requirements

    The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. Travis Industries 4050714 100-01173_001...
  • Page 17 The cover plate has a 7/8" diameter hole (covered with a push plug). By rotating the plate 180° the hole may be re-located. You may also secure the plate in a customized location using the self-drilling screws. © Travis Industries 4050714 100-01173_001...

  • Page 18: Electrical Connection (Required)

    Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Left Side of Fireplace Grounded Receptacle Junction Box Assembly Receptacle Cover Plate Grounded 110V Strain Relief Power Supply Travis Industries 4050714 100-01173_001...

  • Page 19: Wall Switch Or Thermostat Installation

    Expose 1/2" of each wire. Secure the wires to the posts on the side of the on/off switch Standard Standard (orientation does Screwdriver Screwdriver not matter). © Travis Industries 4050714 100-01173_001...

  • Page 20: Vent Requirements

    • Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. Travis Industries 4050714 100-01173_001...

  • Page 21: Approved Vent

    If it does not, apply high temperature sealant to the joints of the affected sections. • Horizontal sections require a 1/4" rise every 12" of travel • Horizontal sections require non-combustible support every three feet (e.g.: plumbing tape) © Travis Industries 4050714 100-01173...

  • Page 22: Approved Vent Configurations

    The screw location indicates restrictor position. In this example, the restrictor is set in position # 3. Tighten the screws to secure the restrictor. (closed) #6 (open - stock position) # 1 Back of Firebox Travis Industries 4050714 100-01173...

  • Page 23: Intake Restrictor Adjustment

    Restrictor Plate Remove these screws. Loosen these two screws. Position # 1 Position # 2 Slide the restrictor plate up. Replace the screws into the lower holes on the restrictor plate. Tighten these two screws. © Travis Industries 4050714 100-01173_001...

  • Page 24: Diffuser Plate Adjustment

    Bend the round portion of the diffuser so it is flat (position # 2). After (Position # 2) Secure the flattened diffuser plate with the screws removed earlier. Replace the exhaust restrictor (see “Exhaust Restrictor Adjustment” for restrictor settings). Travis Industries 4050714 100-01173_001...
  • Page 25 Vent with 1 45° Elbow 3 feet • Exhaust Restrictor # 1 (stock) • Intake Restrictor # 1 (stock) • Diffuser Position # 1 (stock) 0 feet • Min. 4" Horizontal Section • Max. 24" Horizontal Section(s) © Travis Industries 4050714 100-01173_001...

  • Page 26: Rear Vent Config. W Horizontal Term. (No Vertical Rise) . 25 Rear Vent Config. W Horizontal Term. (W Vertical Rise)

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow Travis Industries 4050714 100-01173_001...

  • Page 27: Rear Vent Configuration With Vertical Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4050714 100-01173_001...

  • Page 28: Top Vent Configuration With Horizontal Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow Travis Industries 4050714 100-01173_001...

  • Page 29: Top Vent Configuration With Vertical Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4050714 100-01173_001...

  • Page 30: Termination Requirements

    Vent termination must not be located where it will become plugged by snow or other material. • Venting termination shall not be recessed into a wall or siding. • These clearances meet UMC-1994 code standards. • These clearances meet UMC-1994 code standards. Travis Industries 4050714 100-01173_001...

  • Page 31: Hearth Requirements

    Raised A hearth is not required Fireplaces when the fireplace is raised above the flooring surface. Fireplace Stand © Travis Industries 4050714 100-01173_001...

  • Page 32: Facing Requirements

    If the fireplace is raised, drywall up to the bottom edge as well. Do not install drywall (or any other combustible) in front of the fireplace. TOP VIEW Framing Nailing Bracket Fireplace Drywall Travis Industries 4050714 100-01173_001...

  • Page 33: Facing Overview

    Optional facing will butte to edge of faceplate (tile line) Wilmington Hearthview 35-3/4” 41” May fit over top of tile facing Winthrop Bungalow 34” 36-7/8” Optional facing will butte to edge of faceplate (tile line) © Travis Industries 4050714 100-01173_001...

  • Page 34: Thin Facing Installation

    FPX arched faces require the FPX Face Upgrade Kit (sku 98500686) and a triangular piece of facing in these upper corners. See the instructions included with the face for further details. 7-7/8” 1” 2-7/8” 37” 2” Travis Industries 4050714 100-01173_001...
  • Page 35 (or other facing under 1” thick) Face SIDE OF FIREPLACE Hearth (note how it extends under the face - max. 1” thick). The fireplace may be raised to accommodate thicker hearth materials. Max. 1” Floor © Travis Industries 4050714 100-01173_001...

  • Page 36: Thick Facing Installation

    Fireplace (or cement board, etc.) Masonry 1” NOTE: The nailing brackets are not used for this type of installation - secure the fireplace to the floor with 41” the brackets along the base of the fireplace. Travis Industries 4050714 100-01173_001...

  • Page 37: Thick Facing Installation With Fpx Arched Faces

    FPX Face Upgrade Kit Masonry is installed 1” (maximum) (98500686). This covers the above the base of the fireplace. upper corners. FRONT VIEW 5” TOP VIEW Framing 35-3/4” Nailing Bracket 45-1/2” Radius Fireplace Drywall Face Masonry 1” 41” © Travis Industries 4050714 100-01173_001...
  • Page 38 Max. 1” Floor Drywall Raised Fireplace (with no Hearth) Masonry (or other non-combustible over 1” thick) SIDE OF FIREPLACE Face (Behind Masonry) The masonry extends 1” above the base of the fireplace. 1” Fireplace Support Floor Travis Industries 4050714 100-01173_001...

  • Page 39: Mantel Requirements

    Examples: • If you wish to have an 8” deep mantel, it must be at least 8” above the fireplace face (44-3/4” above the base). • If you wish to have a mantel 6” above the fireplace face, it must be no deeper than 6”. © Travis Industries 4050714...

  • Page 40: Install Example - Build-Out (Dog-House) W Hor. Term

    In colder climates the fireplace may 1/2” Clearance to sides Insulation require an insulated enclosure. and back of fireplace. NOTE: If required to use drywall inside the firebox enclosure, make sure to alter the framing accordingly. Vapor Barrier Drywall Optional Tile Travis Industries 4050714 100-01173_001...

  • Page 41: Install Example - Build-In W Hor. Term

    Top View NOTE: 1/2” Clearance to sides Insulation and back of fireplace. NOTE: If required to use drywall inside the firebox enclosure, make sure to alter the framing accordingly. Drywall Optional Tile © Travis Industries 4050714 100-01173_001...

  • Page 42: Finalizing The Installation

    Standard Screwdriver 6. Replace the glass. 7. Start the main burner (the main burner circuit is detailed on page 19). Leak test all gas joints again. Travis Industries 4050714 100-01173_001...

  • Page 43: Air Shutter Adjustment

    Rear Burner Air Shutter For LP Units: Start with the rear air shutter Loosen the screw on the air set to a 3/16" opening. shutter and rotate the air shutter. This gap is the air shutter opening. © Travis Industries 4050714 100-01173_001...
  • Page 44 (muriatic acid) is used to remove excess mortar. If not properly neutralized with an ammonia solution, the plated face may develop a permanent tarnish when the acid evaporates over time. Contact your dealer if uncertain your facing has been properly neutralized. Travis Industries 4050714 100-01173_001...

  • Page 45: Glass Frame Removal And Installation

    Lift the glass frame slightly and attach the lower latches. NOTE: Make sure the glass frame is all the way in place - it should be flush with the front of the fireplace when installed. © Travis Industries 4050714 100-01173_001...
  • Page 46 Top of Firebox Glass Frame Anchor Note how the washer on the latch fits behind the flange on the glass frame anchor. Once fully inserted, turn the latch until it is upright. Travis Industries 4050714 100-01173_001...

  • Page 47: Log Set Installation

    Rear Log Installation Place the rear log as shown below. Make sure it is pushed all the way back on the log shelf. The rear log has a slot that straddles the rear burner and pilot assembly © Travis Industries 4050714 100-01173_001...
  • Page 48 Right Log Installation The right log has a curved slot that fits over the right side grate. Place the right log as shown below. The left side of the log should be slid back against this ledge. Travis Industries 4050714 100-01173_001...
  • Page 49 Finalizing the Installation (for qualified installers only) Left Log Installation Place the left log as shown above. Note how the right side of the log comes up, but does not cover, the burner holes.. © Travis Industries 4050714 100-01173_001...
  • Page 50 Finalizing the Installation (for qualified installers only) Center Log Installation The pin on the rear log inserts into the hole on the center log. Note how the center log rests on the center grate. Travis Industries 4050714 100-01173_001...
  • Page 51 Place the embers along the hearth plate and burner - make sure they do not cover any burner holes or air channels. Use the embers to cover any rivets and to make the firebox more realistic. © Travis Industries 4050714...

  • Page 52: Lp Conversion Instructions

    Remove the front burner. Intake Restrictor Rear Log Shelf 1/4" Nutdriver Remove the rear log shelf and intake restrictor. Remove the two screws holding the rear burner in place. Slide the burner to the right to remove. Travis Industries 4050714 100-01173_001...
  • Page 53 Orifice Identification: LP (Propane) Orifice Use a hex wrench to unscrew the orifice. NG (Natural Gas) Orifice 5/32" Hex NOTE: when re-attaching, this pin lines up with the notch in the pilot hood. © Travis Industries 4050714 100-01173_001...
  • Page 54 LP regulator. Tighten to approximately 25 Lbs. torque. Slotted Screwdriver NOTE: Make sure the (or T-20 Torx) regulator gasket is correctly aligned before installation. Place the LP label on the base of the fireplace near the gas control valve. Travis Industries 4050714 100-01173_001...
  • Page 55 The pilot flame must contact the thermocouple and unscrewed gas will come out of this port). Clockwise thermopile (see the illustration below). Adjust the pilot up or lowers the flame while counter-clockwise raises it. down as necessary. Standard Screwdriver © Travis Industries 4050714 100-01173_001...

  • Page 56: Optional Equipment

    - hold the rear fireback while installing the side fireback. Place the side firebacks in place. Secure using the screws and clips removed in step “a”. Place the floor firebacks in place. Restore the fireplace to the correct configuration. Travis Industries 4050714 100-01173_001...

  • Page 57: Blower (Part # 99000156)

    Side View Bushing Blower Bracket Grommet Install the brackets to the blower with two #8 x 3/8” (shorter, silver) screws. Make sure these two grommets are in place (they insulate the fireplace from blower vibration) © Travis Industries 4050714 100-01173_001...
  • Page 58 3. Attach the blowers (use the #8 x 3/4" silver screws) and snap disc (see the directions below). NOTE: Make sure the grommets (and bushings) stay in place while installing. The rubber grommets insulate the fireplace from any blower vibration (reducing noise). Travis Industries 4050714 100-01173_001...
  • Page 59 5. Turn on power to the fireplace. NOTE: To test the blower without turning on the fireplace, use a jumper wire to connect the two snap wires together (turn off power prior to connecting the jumper wire). © Travis Industries 4050714 100-01173_001...

  • Page 60: Grill Installation

    (this prevents the it allows the grill to swing bushing. Once in place the grill is grill from accidentally falling off). forward. held in place by gravity. Travis Industries 4050714 100-01173_001...

  • Page 61: Remote Control Receiver Installation (2 Options)

    Connect the receiver to the molex connector on the wiring harness. Place the receiver in a location to the left of the gas control valve (near the front of the fireplae). © Travis Industries 4050714 100-01173_001...

  • Page 62: Extra Room Power Heat Duct

    (with cover plate) Blower Use 10” x 3-1/4” wall stack (duct) when passing Duct Adapter through tight (6” Round to 10” x 3-1/4”) areas. 6" Duct Starter Ring Grill Wall Adapter (for use on 2 x 4 walls) Travis Industries 4050714 100-01173_001...
  • Page 63 If the blower is installed prior to the drywall only a 14" opening is required. If installed after the drywall is in place, the drywall to the sides of the blower will need to be patched. © Travis Industries 4050714...
  • Page 64 "a". Attach with four screws. Attach the starter ring to the fireplace following the directions below (use the most convenient side - 864TRV has only one opening on the right side). 1/4" Nutdriver Starter Ring Remove and discard the cover plate.
  • Page 65 Attach the grill (and wall adapter, if necessary). Screws (included with this kit) Wall Adapter (for use when the blower box protrudes from the wall - Grill Phillips primarily on 2 x 4 walls) Screwdriver © Travis Industries 4050714 100-01173_001...

  • Page 66: Wiring Instructions

    National Electric Code ANSI/NFPA 70 (in the U.S.), or with the current CSC22.1 Canadian Electric Code (in Canada). Warning: Make sure the fireplace electrical circuit is disabled prior to working on electrical hookup. Wiring Diagram -864TRV Rheostat Blower Junction Box Assembly...

  • Page 67: Operating Instructions

    Operating Instructions Allow the fireplace to reach normal operating temperature. Then use the wall-mounted rheostat to operate the blower speed. 864TRV: Turn the blower off when the fireplace is not in operation. HIGH Turn the dial Turn the dial all...

  • Page 68: Index Index

    Installation Example - Build-In w ith Horizontal Termination.....41 Wiring Diagram (Millivolt System)......19 Installation Options ..........6 Installation Overview ...........7 Intake Restrictor Adjustment ........23 Listing Details ............2 Log Set Installation ..........47 LP Conversion Instructions ........52 Mantel Requirements ..........39 Travis Industries 4050714 100-01173_001...

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