Travis Industries 864TRV Owner's Manual
Travis industries 864trv gas fireplace owner's manual
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Table of Contents
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864TRV Fireplace
• Installation
• Operation
• Maintenance
WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of life.
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Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
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Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
This appliance may be installed as an OEM installation in a manufactured (mobile) home and must be
installed in accordance with the manufacturer's instructions and the manufactured home construction
and safety standard, Title 24 CFR, Part 3280.
This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is
supplied with the appliance.
Owner's Manual
Installer:
After installation give this manual to the home-owner and
explain operation of this heater.
Copyright 2005, T.I.
$10.00
100-01168
Tested and Listed by
OMNI-Test Laboratories, Inc.
Beaverton, Oregon
Report # 028-F-59-5
ANSI Z21.88b-2003
4800 Harbour Pointe Blvd. SW
4050207
Mukilteo, WA 98275
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Table of Contents
Related Manuals for Travis Industries 864TRV
Summary of Contents for Travis Industries 864TRV
- Page 1 864TRV Fireplace Tested and Listed by • Installation • Operation OMNI-Test Laboratories, Inc. • Maintenance Beaverton, Oregon Report # 028-F-59-5 ANSI Z21.88b-2003 WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
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Page 2: Introduction And Important Information Introduction And Important Information
Bill of Sale to us. We suggest that you attach your Bill of Model: 864TRV Fireplace Sale to this page so that you will have all the information you need in one place should the need for service or information occur. -
Page 3: Table Of Contents
Grill Installation............69 Thin Facing Installation (tile, marbke, etc.) ....35 Remote Control Receiver Installation......70 Thick Facing Installation (stone, brick, etc.)....37 Thick Facing w Fireplace Xtrordinair Face ....38 Mantel Requirements ..........40 Index Index..............78 © Travis Industries 4050207 100-01168... -
Page 4: Safety Precautions
Immediately call a qualified vicinity of this heater. service technician to inspect the appliance and to replace any part of the control system and any gas control that has been under water. © Travis Industries 4050207 100-01168... - Page 5 If the fiber logs become damaged, replace with Travis Industries log set. Children and adults should be Travis Industries, Inc. grants alerted to the hazards of high no warranty, implied or stated, surface temperature and for the installation or...
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Page 6: Features And Specifications
Weight: 205 Lbs. Connection 7-1/4" Rear Vent Configuration 8" Diameter Vent 38-1/4" 38-3/8" 36-3/4" 35-1/4" 1/2" Clearance Required on the Side and Back 37" 30-3/4" 1" 29-1/4"* 41" 19-3/4"* * Includes the required 1/2" clearance. © Travis Industries 4050207 100-01168... -
Page 7: Installation
Glass Latch Key (to un-latch glass frame) • 66 for details) Wall Switch with Wire (see page • Firestop Additional Items Required • Direct Vent • Gas Line Equipment (shutoff valve, pipe, etc.) • Electrical Equipment (min. 14 gauge, grounded line) © Travis Industries 4050207 100-01168... -
Page 8: Installation Overview
14 for details). Secure the fireplace to the framing. • Complete the gas line installation. • Complete the electrical hook-up. • Complete the vent installation. • Install the hearth (if applicable). • Install the facing (if applicable). • Install the mantel (if applicable). © Travis Industries 4050207 100-01168... -
Page 9: Top Vent Or Rear Vent Configuration
(with aside. hole). This part may be discarded. Remove the 4 screws securing the intake cover plate. Remove it and place it aside. Remove and discard the insulation found near the flue assembly. © Travis Industries 4050207 100-01168... -
Page 10: Travis Industries
Attach the intake cover plate with the screws removed earlier. Attach the cover plate with the screws removed earlier. NOTE: flatten the four legs before insaling the cover plate. © Travis Industries 4050207 100-01168... -
Page 11: Fireplace Placement Requirements
Due to the high temperature, the heater should be located out of traffic and away from furniture and draperies. • Fireplace must be placed so the vents below and above the glass do not become blocked © Travis Industries 4050207 100-01168... -
Page 12: Minimum Framing Dims - Rear Vent Configuration
WARNING: A cut-out for the gas line may be required on the framing. See the dimensions under"Gas Line Connection" for details. © Travis Industries 4050207 100-01168... -
Page 13: Minimum Framing Dims - Top Vent Configuration
WARNING: A cut-out for the gas line near the right front of the fireplace. may be required on the framing. See the dimensions on page 6 and "Gas Line Connection" for details. © Travis Industries 4050207 100-01168... -
Page 14: Nailing Brackets
90° (use a Nailing Bracket Fireplace screwdriver if necessary). Drywall 5/8” Drywall TOP VIEW Framing For installations using 5/8” drywall fold the Nailing Bracket Fireplace shorter tab out 90° (use a screwdriver if Drywall necessary). © Travis Industries 4050207 100-01168... -
Page 15: Corner Installations - Rear Vent Configuration
Minimum 1/2" Clearance Minimum 1" Clearance 7-1/2" Approximate (varies due to vent installation) NOTE: Most installations use: 6" Section for 2x6 Walls 4" Section for 2x4 Walls (Travis # 98900166) 48" Min. © Travis Industries 4050207 100-01168... -
Page 16: Corner Installations - Top Vent Configuration
Installation (for qualified installers only) Corner Installations - Top Vent Configuration A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Minimum 1/2" Clearance 15-1/2" 48" Min. © Travis Industries 4050207 100-01168... -
Page 17: Raised Fireplaces
Installation (for qualified installers only) Raised Fireplaces • The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace (205 Lbs.) and vent. © Travis Industries 4050207 100-01168... -
Page 18: Gas Line Requirements
The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. © Travis Industries 4050207 100-01168... - Page 19 The cover plate has a 7/8" diameter hole (covered with a push plug). By rotating the plate 180° the hole may be re-located. You may also secure the plate in a customized location using the self-drilling screws. © Travis Industries 4050207 100-01168...
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Page 20: Electrical Connection (Required)
The electrical line must be a min. 14 gauge, and supply 120 Volts at 60 Hz (2 Amps) Electrical Line Location Left Side of Fireplace Grounded Receptacle Junction Box Assembly Receptacle Cover Plate Grounded 110V Strain Relief Power Supply © Travis Industries 4050207 100-01168... -
Page 21: Vent Requirements
• Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. © Travis Industries 4050207 100-01168... -
Page 22: Approved Vent
If it does not, apply high temperature sealant to the joints of the affected sections. • Horizontal sections require a 1/4" rise every 12" of travel • Horizontal sections require non-combustible support every three feet (e.g.: plumbing tape) © Travis Industries 4050207 100-01168... -
Page 23: Approved Vent Configurations
1/4" Nutdriver Replace the exhaust restrictor using the correct hole location. In this example, the restrictor is set in position # 4. (closed) # 5 (open - stock position) # 1 Back of Firebox © Travis Industries 4050207 100-01168... -
Page 24: Intake Restrictor Adjustment
Rear Log Shelf 1/4" Nutdriver Remove the rear log shelf and intake restrictor. NOTE: use the lower holes. Replace the intake restrictor and log shelf, making sure the lower holes are used on the intake restrictor. © Travis Industries 4050207 100-01168... -
Page 25: Diffuser Adjustment
Bend the round portion of the diffuser so it is flat (position # 2). After (Position # 2) Secure the flattened diffuser plate with the screws removed earlier. Replace the exhaust restrictor (see “Exhaust Restrictor Adjustment” for restrictor settings). © Travis Industries 4050207 100-01168... -
Page 26: Rear Vent Config W Hor Termination (No Vertical Rise)
Vent with 1 45° Elbow 3 feet • Exhaust Restrictor # 1 (stock) • Intake Restrictor # 1 (stock) • Diffuser Position # 1 (stock) 0 feet • Min. 4" Horizontal Section • Max. 24" Horizontal Section(s) © Travis Industries 4050207 100-01168... -
Page 27: Rear Vent Config W Hor Termination (With Vertical Rise)
Diffuser Position # 2 15 feet 15 feet Exhaust Restrictor # 1 (stock) Intake Restrictor # 1 (stock) Diffuser Position # 1 (stock) 10 feet 10 feet 5 feet 5 feet 0 feet 0 feet © Travis Industries 4050207 100-01168... -
Page 28: Rear Vent Configuration With Vertical Termination
Exhaust Restrictor # 4 Intake Restrictor # 2 25 feet 25 feet Diffuser Position # 2 20 feet 20 feet 15 feet 15 feet 10 feet 10 feet 5 feet 5 feet 0 feet 0 feet © Travis Industries 4050207 100-01168... -
Page 29: Top Vent Configuration With Horizontal Termination
Diffuser Position # 2 15 feet 15 feet Exhaust Restrictor # 1 (stock) Intake Restrictor # 1 (stock) Diffuser Position # 1 (stock) 10 feet 10 feet 5 feet 5 feet 0 feet 0 feet © Travis Industries 4050207 100-01168... -
Page 30: Top Vent Configuration With Vertical Termination
Exhaust Restrictor # 4 Intake Restrictor # 2 25 feet 25 feet Diffuser Position # 2 20 feet 20 feet 15 feet 15 feet 10 feet 10 feet 5 feet 5 feet 0 feet 0 feet © Travis Industries 4050207 100-01168... -
Page 31: Termination Requirements
Vent termination must not be located where it will become plugged by snow or other material. • Venting termination shall not be recessed into a wall or siding. • These clearances meet UMC-1994 code standards. © Travis Industries 4050207 100-01168... -
Page 32: Hearth Requirements
Raised A hearth is not required Fireplaces when the fireplace is raised above the flooring surface. Fireplace Stand © Travis Industries 4050207 100-01168... -
Page 33: Facing Requirements
If the fireplace is raised, drywall up to the bottom edge as well. Do not install drywall (or any other combustible) in front of the fireplace. TOP VIEW Framing Nailing Bracket Fireplace Drywall © Travis Industries 4050207 100-01168... -
Page 34: Facing Overview
The fireplace may be raised to accommodate thicker hearth materials. NOTE: The hearth or facing can extend no greater than 1” above the base of the fireplace. The fireplace may be raised to accommodate thicker hearth materials. © Travis Industries 4050207 100-01168... -
Page 35: Thin Facing Installation (Tile, Marbke, Etc.)
FPX arched faces require the arched tiling guide (sku 98500686) and a triangular piece of facing in these upper corners. See the instructions included with the face for further details. 7-7/8” 1” 2-7/8” 37” 2” © Travis Industries 4050207 100-01168... - Page 36 (or other facing under 1” thick) Face SIDE OF FIREPLACE Hearth (note how it extends under the face - max. 1” thick). The fireplace may be raised to accommodate thicker hearth materials. Max. 1” Floor © Travis Industries 4050207 100-01168...
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Page 37: Thick Facing Installation (Stone, Brick, Etc.)
(or cement board, etc.) Masonry 1” NOTE: The nailing brackets are not used for this type of installation - secure the fireplace to the floor with 41” the brackets along the base of the fireplace. © Travis Industries 4050207 100-01168... -
Page 38: Thick Facing W Fireplace Xtrordinair Face
Masonry is installed 1” (maximum) (98500686). This covers the above the base of the fireplace. upper corners. FRONT VIEW 5” TOP VIEW Framing 35-3/4” Nailing Bracket 45-1/2” Radius Fireplace Drywall Face Masonry 1” 41” © Travis Industries 4050207 100-01168... - Page 39 Max. 1” Floor Drywall Raised Fireplace (with no Hearth) Masonry (or other non-combustible over 1” thick) SIDE OF FIREPLACE Face (Behind Masonry) The masonry extends 1” above the base of the fireplace. 1” Fireplace Support Floor © Travis Industries 4050207 100-01168...
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Page 40: Mantel Requirements
• If you wish to have a 8” deep mantel, it must be at least 8” above the fireplace face (44-3/4” above the base). • If you wish to have a mantel 6” above the fireplace face, it must be no deeper than 6”. © Travis Industries 4050207... -
Page 41: Finalizing The Installation
Lift the glass frame slightly and attach the lower latches. NOTE: Make sure the glass frame is all the way in place - it should be flush with the front of the fireplace when installed. © Travis Industries 4050207 100-01168... -
Page 42: Glass Frame Removal And Installation (Continued)
Insert the spring pin into this bracket with the pins aligned vertically. Push in slightly and twist 1/4 turn. With this pin horizontal, the spring pin will remain in place. © Travis Industries 4050207 100-01168... -
Page 43: Log Set Installation
Finalizing the Installation Log Set Installation Rear Log Installation Place the rear log as shown above. Make sure it is pushed all the way back on the log shelf. © Travis Industries 4050207 100-01168... -
Page 44: Left Log Installation
Finalizing the Installation Left Log Installation Place the left log as shown above. Make sure the log is positioned so it is not directly over any burner holes. © Travis Industries 4050207 100-01168... -
Page 45: Middle Log Installation
Finalizing the Installation Middle Log Installation Place the middle log as shown above. Note how the log leans against the left log and contacts the grate. © Travis Industries 4050207 100-01168... -
Page 46: Right Log Installation
Right Log Installation Place the right log as shown in the illustration above. The right log has a groove in the bottom. This groove fits over the right edge of the grate as shown below. © Travis Industries 4050207 100-01168... -
Page 47: Ember Installation
Finalizing the Installation Ember Installation Place the embers along the hearth plate. You may also place embers on the burner - make sure they do not cover any burner holes. © Travis Industries 4050207 100-01168... -
Page 48: Steps For Finalizing The Installation
To adjust the pilot flame, turn this screw. Clockwise thermopile (see the illustration below). Adjust the pilot up or lowers the flame while counter-clockwise raises it. down as necessary. Standard Screwdriver 5. Install the logs (see page 43). 6. Replace the glass. © Travis Industries 4050207 100-01168... -
Page 49: Air Shutter Adjustment
Rear Burner Air Shutter For LP Units: Start with the rear air shutter Loosen the screw on the air set to a 3/16" opening. shutter and rotate the air shutter. This gap is the air shutter opening. © Travis Industries 4050207 100-01168... -
Page 50: Operation
Check the flame on low position. The flames should burn off of each burner hole. If the heater does not work correctly, contact your dealer for a remedy. 9. Give this manual to the home owner and fully explain the operation of this heater. © Travis Industries 4050207 100-01168... -
Page 51: Operation
This lever turns the rear burner on and off. NOTE: THIS IS NOT A SHUTOFF VALVE. Optional Blower Control This knob controls the speed of the optional internal convection blower that pushes heated air into the room. © Travis Industries 4050207 100-01168... -
Page 52: Starting The Pilot Flame
With the pilot lit, proceed to step “f”. Replace the glass. Turn the gas control knob counter- clockwise to "ON". The pilot is now lit and the heater can be turned on and off. © Travis Industries 4050207 100-01168... -
Page 53: Starting The Fireplace For The First Time
Your fireplace has an adjustable flame to tailor the look and heat output to your specific needs. It is adjusted by turning the middle dial on the gas control valve. Index Mark Flame Height Adjustment Knob Turn counter-clockwise to adjust the flame higher, clockwise to lower. © Travis Industries 4050207 100-01168... -
Page 54: Adjusting The Optional Blower Speed
This appliance has several areas that reach high temperatures. Dust or other particles on these areas may burn and create an odor. This is normal during start-up. You may notice the smell is more acute if the appliance was left idle for a long period. © Travis Industries 4050207 100-01168... -
Page 55: Maintenance
If the pilot or main burners do not burn correctly, contact your dealer for service. Monitor the blower operation. Remove any debris or vegetation near the vent termination. Contact your dealer if any sooting or deterioration is found near the vent termination. © Travis Industries 4050207 100-01168... -
Page 56: Glass Cleaning
30°(do not over-bend) With the outer glass Inner glass frame frame and screen removed, the outer surface of the glass The screen is may be cleaned. sandwiched between the inner and outer glass frame. Outer glass frame © Travis Industries 4050207 100-01168... -
Page 57: Troubleshooting Table
See "Adjusting the Flame Height" Short (Under 6") The logs or coals are placed incorrectly See "Log Set Installation" Thin Layer of Soot Improper air shutter adjustment Adjust Air Shutter - contact your dealer Covers the Glass © Travis Industries 4050207 100-01168... -
Page 58: How This Fireplace Works
This valve is placed on the gas line amount of electricity. If the pilot flame to shut off gas to the appliance goes out, the gas valve automatically during maintenance procedures. shuts off all gas. © Travis Industries 4050207 100-01168... -
Page 59: Wiring Diagram
Replacement Parts List Caution: Use only Travis Industries replacement parts. Do not use substitute materials. Warning: Do not operate appliance with the glass front removed, cracked, or broken. Replacement of the glass should be done by a licensed or qualified service person. -
Page 60: Listing Label
Safety Label Listing Label The safety (listing) label is attached to the operating tag (chained to the fireplace near the gas control valve). A copy is shown to the right. © Travis Industries 4050207 100-01168... -
Page 61: Warranty
At that time, you may be asked to ship your appliance, freight charges prepaid, to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at its option, will repair or replace, free of charge, your TRAVIS appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty. -
Page 62: Optional Equipment
Intake Restrictor Rear Log Shelf 1/4" Nutdriver Remove the rear log shelf and intake restrictor. Remove the two screws holding the rear burner in place. Slide the burner to the right to remove. © Travis Industries 4050207 100-01168... - Page 63 Orifice Identification: LP (Propane) Orifice Use a hex wrench to unscrew the orifice. NG (Natural Gas) Orifice 5/32" Hex NOTE: when re-attaching, this pin lines up with the notch in the pilot hood. © Travis Industries 4050207 100-01168...
- Page 64 25 Lbs. torque. Slotted Screwdriver NOTE: Make sure the (or T-20 Torx) regulator gasket is correctly aligned before installation. Place the LP label on the base of the fireplace near the gas control valve. © Travis Industries 4050207 100-01168...
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Page 65: Fireback Installation
WARNING Turn off gas to the appliance and make sure it has fully cooled prior to conducting service. Remove the glass frame and logs. Remove the front and rear burners (see page 62). Remove and discard the hearth plate. Hearth Plate © Travis Industries 4050207 100-01168... -
Page 66: Wall Switch
Expose 1/2" of each wire. Secure the wires to the posts on the side of the on/off switch Standard Standard (orientation does Screwdriver Screwdriver not matter). © Travis Industries 4050207 100-01168... -
Page 67: Blower Installation
#8 x 3/4" silver screws) and snap disc (see the directions below). NOTE: Make sure the grommets (and bushings) stay in place while installing. The rubber grommets insulate the fireplace from any blower vibration (reducing noise). © Travis Industries 4050207 100-01168... - Page 68 5. Turn on power to the fireplace. NOTE: To test the blower without turning on the fireplace, use a jumper wire to connect the two snap wires together (turn off power prior to connecting the jumper wire). © Travis Industries 4050207 100-01168...
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Page 69: Grill Installation
(this prevents the it allows the grill to swing bushing. Once in place the grill is grill from accidentally falling off). forward. held in place by gravity. © Travis Industries 4050207 100-01168... -
Page 70: Remote Control Receiver Installation
Connect the receiver to the molex connector on the wiring harness. Place the receiver in a location to the left of the gas control valve (near the front of the fireplae). © Travis Industries 4050207 100-01168... -
Page 71: Power Heat Duct
• Thermodisk (for modulating Installation Overview The optional heat duct allows the fireplace to transfer heat to separate locations in the home. One or two ducts may be used (864TRV may only use one). Installation should take place prior to installing drywall. Warning: This kit must be installed as specified in these instructions. - Page 72 If the blower is installed prior to the drywall only a 14" opening is required. If installed after the drywall is in place, the drywall to the sides of the blower will need to be patched. © Travis Industries 4050207...
- Page 73 "a". Attach with four screws. Attach the starter ring to the fireplace following the directions below (use the most convenient side - 864TRV has only one opening on the right side). 1/4" Nutdriver Starter Ring Remove and discard the cover plate.
- Page 74 Attach the grill (and wall adapter, if necessary). Screws (included with this kit) Wall Adapter (for use when the blower box protrudes from the wall - Grill Phillips primarily on 2 x 4 walls) Screwdriver © Travis Industries 4050207 100-01168...
- Page 75 National Electric Code ANSI/NFPA 70 (in the U.S.), or with the current CSC22.1 Canadian Electric Code (in Canada). Warning: Make sure the fireplace electrical circuit is disabled prior to working on electrical hookup. Wiring Diagram -864TRV Rheostat Blower Junction Box Assembly...
- Page 76 Screwdriver To Fireplace (36DV & 44 DV) To Power Supply (864TRV) Run the free wire from the rheostat junction box to the power supply. The thermodisk included with this kit may be discarded (it is not used on this fireplace).
- Page 77 OPERATING INSTRUCTIONS Allow the fireplace to reach normal operating temperature. Then use the wall-mounted rheostat to operate the blower speed. 864TRV: Turn the blower off when the fireplace is not in operation. HIGH Turn the dial Turn the dial all...
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Page 78: Index
How this Fireplace Works........58 Turning the Fireplace On and Off ......53 Installation Options ..........6 Vent Requirements ..........21 Installation Overview ...........8 Warnings............4 Installation Warnings...........7 Warranty ............61 Log Set Installation ..........43 Window (Glass) Removal and Installation ....41 Wiring Diagram ..........59 © Travis Industries 4050207 100-01168...