Travis Industries GreenSmart 864 TRV Installation Manual
Built-in direct vent fireplace, natural gas or propane, residential or mobile home
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Also See for GreenSmart 864 TRV:
- Owner's manual (78 pages) ,
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WARNING:
If the information in these instructions is not followed exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
•
DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.
•
DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE.
•
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
•
DO NOT MODIFY THIS APPLIANCE.
•
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
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Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA
only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
Installation Manual
Installer:
After installation give this manual to the home-
owner and explain operation of this heater.
© Copyright 2009, T.I.
$10.00
100-01226_000
864 TRV
GreenSmart™
Fireplace
Listed by
AS 4553-2008
GMK10026
IAPMO-R&T OCEANA
•
Built-In Direct Vent Fireplace
•
Natural Gas or Propane
•
Residential or Mobile Home
Dragon Wholesaling Pty. Ltd.
Unit 2, 16 Lexington Drive
Bella Vista NSW
Australia 2153
4081126
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Table of Contents
Related Manuals for Travis Industries GreenSmart 864 TRV
Summary of Contents for Travis Industries GreenSmart 864 TRV
- Page 1 864 TRV GreenSmart™ Fireplace Listed by AS 4553-2008 GMK10026 IAPMO-R&T OCEANA • Built-In Direct Vent Fireplace • Natural Gas or Propane • Residential or Mobile Home WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
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Page 2: Introduction Overview
Introduction Overview This manual details the installation requirements for the 864 TRV GS fireplace. For operating and maintenance instructions, refer to the 864 TRV GS Owner's Manual (part # 100-01227). © Travis Industries 4090501 100-01226_000... -
Page 3: Table Of Contents
Table of Contents Introduction Installation (continued) Overview ................2 Hearth Requirements ............32 Facing Requirements ............33 Error! Reference source not found........2 Drywall Installation ............33 Facing Overview ............. 34 Safety Precautions Optional Faceplates – Sizing Chart ......... 34 Safety Precautions .............. -
Page 4: Safety Precautions
Safety Precautions Safety Warnings: • Failure to follow all of the requirements may result in property damage, bodily injury, or even death. • This unit must be installed by a qualified installer to prevent the possibility of an explosion. • This appliance must be installed in accordance with all local codes, if any;... - Page 5 Safety Precautions Safety Warnings (continued): • Allow the heater to cool before carrying out any maintenance or cleaning. • Operate the heater according to the instructions included in this manual. • If the main burners do not start correctly turn the gas off and call your dealer for service. •...
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Page 6: Features And Specifications
Features and Specifications Installation Options • • Residential or Mobile Home Raised or Floor Placement • • Straight or Corner Placement Internal or External Chase • • Flush or Recessed Face Horizontal or Vertical Vent • Bedroom Approved Heating Specifications Natural Gas Propane Approximate Heating Capacity (in square feet)*... -
Page 7: Installation
Installation (for qualified installers only) Packing List • • Propane Conversion Kit On/Off Switch, Cover Plate, and Wire • • Log Set 4 AA Batteries, 1 9Volt Battery • Firestop (sku 93006094) Additional Items Required • Direct Vent • Gas Line Equipment (shutoff valve, pipe, etc.) •... -
Page 8: Massachusetts Requirements
Installation (for qualified installers only) Massachusetts Requirements NOTE: The following requirements reference various Massachusetts and national codes not contained in this document. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:... -
Page 9: Converting The Fireplace To Top Vent Configuration
Installation (for qualified installers only) Top Vent or Rear Vent Configuration This appliance is shipped in the rear vent configuration. To change to the top vent configuration, follow the directions below. NOTE: the vent configuration affects several aspects of installation (framing, maximum vent rise, maximum vent run). - Page 10 Installation (for qualified installers only) Converting the NOTE: Use a magnetic- Fireplace to Top tipped nutdriver on these Vent (continued) screws - take care to prevent the screws from falling into the fireplace. Remove the 12 screws securing the flue assembly. Rotate the flue assembly so the flue points...
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Page 11: Fireplace Placement Requirements
Installation (for qualified installers only) Fireplace Placement Requirements • The fireplace requires a 1/2" (13mm) clearance from the angled sides and back of the fireplace to the framing members. No material (insulation, framing, etc.) may be placed into this area. •... -
Page 12: Min. Framing Dims. - Rear Vent Configuration
Installation (for qualified installers only) Minimum Framing Dimensions - Rear Vent Configuration HINT: place the fireplace so the center Included Firestop (required) line is at least 5" (127mm) from both Part # 93006094 vertical framing members at the rear (this allows the vent to pass through the framing without modfications) Vent Clearances 8"... -
Page 13: Min. Framing Dims. - Top Vent Configuration
Installation (for qualified installers only) Minimum Framing Dimensions - Top Vent Configuration Route the electrical line to a position to the left rear of the fireplace. 38-1/2" 978mm 41-1/4" 1048mm 20" (508mm) Minimum enclosure height = 38-1/2" (978mm) The on/off switch/thermostat wire (if used) should be routed to a location near the right front of the fireplace. -
Page 14: Nailing Brackets
Installation (for qualified installers only) Nailing Brackets There are four nailing brackets on the front of the fireplace. Follow the directions below to prepare the nailing brackets. Once in place, nail or screw the nailing brackets to the framing. Make sure the fireplace is square and plumb when placed in the framing. -
Page 15: Corner Installations - Rear Vent Configuration
Installation (for qualified installers only) Corner Installations - Rear Vent Configuration A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Travis Firestop Minimum 1/2" (13mm) Clearance Minimum 1" (25mm) Clearance (sku 93006094) 7-1/2"... -
Page 16: Corner Installations - Top Vent Configuration
Installation (for qualified installers only) Corner Installations - Top Vent Configuration A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Minimum 1/2" (13mm) Clearance 15-1/2" 394mm 48" Min. 1219mm © Travis Industries 4090501 100-01226_000... -
Page 17: Gas Line Requirements
Installation (for qualified installers only) Gas Line Requirements MASSACHUSETTS INSTALLATIONS - WARNING: THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS. OTHER MASSACHUSETTS CODE REQUIREMENTS: • Flexible connector must not be longer than 36 inches. •... - Page 18 Installation (for qualified installers only) Gas Line Location Right Side Gas Inlet (preferred) A 2" (51mm) high by 3" (76mm) wide opening is located behind the gas inlet cover plate. It is 2" (51mm) above the A 12" (305mm) flex tube and shutoff valve is base of the fireplace.
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Page 19: Electrical Connection (Required)
Installation (for qualified installers only) Electrical Connection (required) • The electrical line to the grounded receptacle inside the fireplace must be installed by a qualified installer and must meet all local codes. • Make sure the household breaker is shut off prior to working on any electrical lines. •... -
Page 20: Optional Wall Switch Or Thermostat Installation
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Note: When using a GreenSmart™ remote, use the receiver for on/off operation (do not use a wall switch or thermostat). Warning: Make sure all wiring is secure and does not contact hot or moving components. -
Page 21: Vent Requirements
Installation (for qualified installers only) Vent Requirements • The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use it's own separate vent system. -
Page 22: Approved Vent
Installation (for qualified installers only) Approved Vent • Rear vent configurations use 8" (203mm) diameter Simpson Dura-Vent Model Direct-Vent Pro (or GS)*. • Top vent configurations use 8" (203mm) or 6-5/8" (168mm) diameter Simpson Dura-Vent Direct-Vent Pro (or GS)*. If using 6-5/8" (168mm) diameter vent, attach the 8" (203mm) to 6-5/8" (168mm) reducer (Travis part # 98900165) to the fireplace. -
Page 23: Approved Vent Configurations
Installation (for qualified installers only) Approved Vent Configurations Restrictor Position • Intake and exhaust restrictors are built into the appliance to adjust the flow rate of intake air and exhaust gases. Depending upon the vent configuration, you may be required to adjust the restrictor positions. -
Page 24: Intake Restrictor Adjustment
Installation (for qualified installers only) Intake Restrictor Adjustment The intake restrictor is located behind the accent light, on the back wall of the firebox. To adjust the restrictor, follow the steps below: Loosen the two screws holding the intake restrictor in place.. Position # 1 (open) Slide the restrictor down to the second position... -
Page 25: Diffuser Plate Adjustment
Installation (for qualified installers only) Diffuser Plate Adjustment Certain vent configurations require the diffuser plate to be adjusted (refer to the approved vent configuration charts for details). Position # 1 is stock (bent). Position # 2 is flattened. See the directions below to change the diffuser to position #2. -
Page 26: Rear Vent Config. W Horizontal Term. (No Vertical Rise)
Installation (for qualified installers only) Rear Vent Configuration with Horizontal Termination (no vertical rise) • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. See the charts below to determine maximum vent Termination Optional 45°... -
Page 27: Rear Vent Config. W Horizontal Term. (W Vertical Rise)
Installation (for qualified installers only) Rear Vent Configuration with Horizontal Termination (with vertical rise) • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. • Up to four elbows (45° or 90°) may be used. •... -
Page 28: Rear Vent Configuration With Vertical Termination
Installation (for qualified installers only) Rear Vent Configuration with Vertical Termination • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. 40' (12m) max 40' (12m) max • Up to four elbows (45° or 90°) may be used. -
Page 29: Top Vent Configuration With Horizontal Termination
Installation (for qualified installers only) Top Vent Configuration with Horizontal Termination • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. • Up to four elbows (45° or 90°) may be used. •... -
Page 30: Top Vent Configuration With Vertical Termination
Installation (for qualified installers only) Top Vent Configuration with Vertical Termination • The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. 40' (12m) max 40' (12m) max • Up to four elbows (45° or 90°) may be used. -
Page 31: Termination Requirements
Installation (for qualified installers only) Termination Requirements Venting terminals shall not be recessed into a wall or siding. Minimum 9" (229mm) clearance from any door or window Roof Surface Minimum 12" (305mm) above any grade, veranda, porch, deck or balcony Minimum 1"... -
Page 32: Hearth Requirements
Installation (for qualified installers only) Hearth Requirements Do not build a hearth more than 1” (25mm) above the baseplate (this area must Floor Mounted remain clear for the access door). Fireplaces If installed near carpet or other combustible flooring, the fireplace must be raised so the base of the unit is above the carpet surface or flooring material. -
Page 33: Facing Requirements
Installation (for qualified installers only) Facing Requirements • This appliance is designed to allow for drywall (or other combustible facing) to contact the sides and top of the front of the fireplace. • Tile or other non-combustible facing may be placed on the front of the fireplace (see "Facing Overview"... -
Page 34: Facing Overview
Installation (for qualified installers only) Facing Overview Upgrade faces are available for this fireplace and may influence facing installation. Consult with your Travis Dealer if you are using an upgrade face. Optional non-combustible facing may be installed on the fireplace. Use the guidelines below to determine the location (also see the following pages for detailed diagrams. -
Page 35: Thin Facing Installation
Installation (for qualified installers only) Thin Facing Installation (tile, marble, or other non-combustible under 1" (25mm) thick) Upgrade faces are available for this fireplace and may influence facing installation. Consult with your Travis Dealer if you are using an upgrade face. Facing is installed to this edge of the fireplace. - Page 36 Installation (for qualified installers only) Thin Facing Installation (tile, marble, under 1" (25mm) thick) - Side View Drywall Raised Fireplace Tile or other facing under 1'' (25mm) (with no Hearth) thick. Face SIDE OF FIREPLACE Note how the facing extends 1'' (25mm) above the base of the fireplace.
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Page 37: Thick Facing Installation
Installation (for qualified installers only) Thick Facing Installation (stone, brick, or other non-combustible over 1" (25mm) thick) If using a Fireplace Xtrordinair (FPX) arched face, see "Thick Facing with a Fireplace Xtrordinair Arched Faces" on page 38. Do not install masonry (or other material) in front of the fireplace. -
Page 38: Thick Facing Installation With Fpx Arched Faces
Installation (for qualified installers only) Thick Facing with Fireplace Xtrordinair (FPX) Arched Faces The following illustration shows facing considerations for those fireplaces utilizing FPX arched faces. The facing must be non-combustible and over 1" (25mm) in depth. Masonry Line The Fireplace Xtrordinair 864 Masonry Template is recommended for masonry installation (sku 98500688). - Page 39 Installation (for qualified installers only) Thick Facing Installation - Side View Drywall Floor-Mounted Fireplace (with Hearth) Masonry or other non-combustible over 1'' (25mm) thick SIDE OF FIREPLACE Face Hearth (note how it extends under the face - max. 1'' (25mm) thick). The fireplace may be raised to accommodate thicker hearth materials.
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Page 40: Mantel Requirements
Installation (for qualified installers only) Mantel Requirements • Use the table below to determine the maximum mantel depth allowed. The mantel depth (measured from the face of the fireplace) must fall in the shaded portion of the table. • Any material that protrudes more than 3/4” (19mm) from the non-combustible facing is considered a mantel and must meet the mantel requirements. -
Page 41: Install Example - Build-Out (Dog-House) W Hor. Term
Installation (for qualified installers only) Installation Example - Build-Out (Dog-House) with Hor. Termination • The framing, facing, and other building materials depicted below are for example only. Refer to local building codes for framing, facing, and insulating requirements in your area. Side View Drywall See “Vent Termination”... -
Page 42: Install Example - Build-In W Hor. Term
Installation (for qualified installers only) Installation Example - Build-In with Horizontal Termination • The framing, facing, and other building materials depicted below are for example only. Refer to local building codes for framing, facing, and insulating requirements in your area. Side View Drywall See “Vent Termination”... -
Page 43: Finalizing The Installation
Finalizing the Installation (for qualified installers only) Steps for Finalizing the Installation Remove the glass (see page 45). NOTE: If using propane (LP) convert the appliance prior to installing the logs. We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up. -
Page 44: Air Shutter Adjustment
Finalizing the Installation (for qualified installers only) Check the air shutter following the directions below. Air Shutter Adjustment Let the heater burn for fifteen minutes (make sure the logs and glass are in place). The flames should be yellow with no sooting. Adjust the air shutter, if necessary, to achieve the correct looking flame. Correct Not Enough Air Too Much Air... -
Page 45: Glass Frame Removal And Installation
Finalizing the Installation (for qualified installers only) Glass Frame Removal and Installation The appliance must be completely cool before removing the glass. Warning: Do not strike or slam the glass. Warning: Based upon the face being used, either: (a) swing the access door down and remove the top grill, (b) remove the face (unscrew or lift off - see the instructions included with the face for details). - Page 46 Finalizing the Installation (for qualified installers only) Glass Frame Removal and Installation (continued) The latch can come loose from glass frame anchor. This occurs when it is turned 1/4 turn when it is disengaged. Follow the directions below to re-install the latch if it becomes loose. Hold the latch at an angle and insert it into the slot on the glass frame anchor.
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Page 47: Log Set Installation
Finalizing the Installation (for qualified installers only) Log Set Installation Log Set Overview When installed, the ten (10) logs should appear as shown below. The directions on the following pages detail installation of this log set. Back Log Center Log Right Twig Left Log Center Left... - Page 48 Finalizing the Installation (for qualified installers only) Back Log The back log has two pockets that insert over two tabs on the back burner (see photos below). Place the log in place and push it back. The log straddles the burner and does not cover any burner holes. Right Log The right log has a channel on the bottom that fits over the grate.
- Page 49 Finalizing the Installation (for qualified installers only) Front Left Log The front left log has a channel that fits over the grate. When in place the knob on the front of the log fits over the grate as well. Left Log The left log has a channel on the bottom.
- Page 50 Finalizing the Installation (for qualified installers only) Center Twig The center twig is shown below. It has a pin on the bottom side. When in place, the fork on the front straddles the grate and the pin rests on the rear burner (make sure it is not over any burner holes). Front Ember Chunk The front ember chunk has a groove on the bottom that fits over the grate.
- Page 51 Finalizing the Installation (for qualified installers only) Left Twig The left twig has a hole on the bottom that fits over the pin on the front left log. Place the twig as shown below. The front left log has a groove that will point the twig upwards and to the right. Center Left Twig The left center twig is flat on the bottom and has a fork at one end.
- Page 52 Finalizing the Installation (for qualified installers only) Center Log The center log has a hole on the back and a fork on the front. Position the log so this fits over the pin on the back log. Make sure the fork on the front of the log fits over the grate as shown below. Right Twig The right twig has a hole on the bottom that fits over the pin on the right log.
- Page 53 Finalizing the Installation (for qualified installers only) Ember Installation A bag of embers is provided to further enhance the firebox. Place the embers on the firebox floor and on the burner. Do not place embers over any of the burner holes or air channels. ©...
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Page 54: Lp Conversion Instructions
Finalizing the Installation (for qualified installers only) LP Conversion Instructions Install the conversion kit prior to installing the gas line to ensure proper gas use. Remove the glass (see page 43). Remove the logs and embers (if installed - page 47) Remove the burners following the directions below. - Page 55 Finalizing the Installation (for qualified installers only) Follow the directions below to replace the orifice. Slide the air shutters to provide access to the orifices. Remove and discard the two gaskets on the front burner orifice. Use a 1/2" open end wrench Manifold to unscrew the two orifices.
- Page 56 Finalizing the Installation (for qualified installers only) Install the LP pilot orifice following the directions below. (a) Use a 7/16” open-end wrench to remove the pilot hood. (b) Remove and discard the Natural Gas (NG) orifice. Place the LP orifice in the pilot assembly then replace the pilot hood, tightening the pilot hood until it is snug (do not over-tighten).
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Page 57: Optional Equipment
Optional Equipment (for qualified installers only) Fireback Installation Turn off gas WARNING: to the appliance and make sure it has fully cooled prior to conducting service. Remove the glass frame and logs. Install the firebacks following the directions to the right (note: the hearth plate is discarded). -
Page 58: Grill Installation
Optional Equipment (for qualified installers only) Grill Installation Certain faces allow for installation of an upper and lower grill. Follow the directions below to install. Hold the grill at an angle and insert the lower Swing the grill upwards to engage the upper slot over the bushing on the fireplace (both slot. - Page 59 Optional Equipment (for qualified installers only) © Travis Industries 4090501 100-01226_000...
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Page 60: Index Index
Index Index Additional Items Required ..........7 Minimum Framing Dimensions - Rear Vent Configuration ......12 Air Shutter Adjustment ..........44 Minimum Framing Dimensions - Top Vent Configuration ......13 Altitude Considerations ..........21 Nailing Brackets ............14 Approved Vent Configurations ........23 Overview ..............
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