Pressure Seal PS 100 Manual

Compact pressure folder and sealer
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Pressure Seal Group
Technical Manual
PS 100
Compact Pressure
Folder and Sealer
Telephone
+44 (0) 19 6273 5777
E-mail
service@pseal.co.uk
Website
www.pressure-seal.com
ISSUE 1.

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Summary of Contents for Pressure Seal PS 100

  • Page 1 Pressure Seal Group Technical Manual PS 100 Compact Pressure Folder and Sealer Telephone +44 (0) 19 6273 5777 E-mail service@pseal.co.uk Website www.pressure-seal.com ISSUE 1.
  • Page 2: Table Of Contents

    Contents Chapter One – Description ........... 1 General Description ....................2 Which Side Is Which? ..................... 3 Features........................4 Folder Components ..................5 Document Guides ..................5 Feed Roll....................5 In-Feed Table.................... 5 Folding Plates ................... 5 Folding Rollers ..................5 Jam Detection and Document Counting Circuitry ..........
  • Page 3 Chapter Two – Installation............ 10 Site Requirements ....................11 Floor Space Requirements ................11 Power Requirements..................11 Places to Avoid ....................11 Unpacking the PS100 ..................... 12 To Unpack the PS100 ..................12 Inspecting the PS100....................14 Setting up the PS100 and Verifying Operation............14 Training the Operator....................
  • Page 4 Chapter Six – Operation Errors..........39 Troubleshooting Guide.................... 40 Chapter Six – Preventative Maintenance ......43 Before You Begin....................44 Cleaning the PS100 ....................44 Lubricating the PS100..................... 45 Inspecting the PS100....................45 Chapter Seven – Illustrated Parts List ........ 46 Recommended Spares for Engineers ..............
  • Page 5 Diagrams Figure 1. Types of Fold Produced by the PS100............2 Figure 2. The Sides of the PS100 ................3 Figure 3. The Features of the PS100 .................4 Figure 4. The PS100’s Components (Operator Side View) ........9 Figure 5. The PS100’s Components (Non-Operator Side View) ........9 Figure 6.
  • Page 6: Chapter One - Description

    Chapter 1 Description This chapter introduces you to the Pressure Seal PS100 Folder/Sealer. Use the information here to familiarise yourself with component names and locations, and to gain a better understanding of the physical and performance characteristics of the PS100.
  • Page 7: General Description

    General Description The Pressure Seal PS100 Folder/Sealer is a compact, portable unit requiring no more than desktop space to operate. Because of it’s compact size, the PS100 fits a variety of work spaces and can be moved easily (the PS100 weighs 80kg) anywhere it’s needed.
  • Page 8: Which Side Is Which

    Which side is which? The terms “infeed”, “outfeed” and “operator side” are used throughout this manual to identify the sides of the PS100 (see figure 2 below). • The infeed is the side into which documents are fed. • The outfeed is the side out of which the finished mailers exit. •...
  • Page 9: Features

    Features This section guides you through the features of the Pressure Seal PS100 Folder/Sealer. The component names introduced in this section are used throughout this manual. sealer pressure bolts sealer rollers feed roll batch counter fixed document guide stop switch...
  • Page 10: Folder Components

    Folder Components Document guides The document guides keep the documents aligned so the feed roll feeds each one squarely. The guide nearest the operator side of the PS100 is adjustable to accommodate various sheet widths Feed roll This provides reliable single-sheet document feeding into the folding area. The roll requires no adjustment.
  • Page 11: Jam Detection And Document Counting Circuitry

    Jam detection and document counting circuitry Conveyor and outfeed sensors These monitor the flow of paper and should a misfeed occur they immediately shut down the PS100, minimising the risk of spoiled documents. The sensors also provide input to the counters. Operator Controls Batch counter There are two types of batch counter available.
  • Page 12: Power And Safety Components

    Power and safety components Mains lead Supplies electrical power to the PS100. Top cover Provides access to the folding and sealing components. The cover has a safety interlock that disables operation of the PS100 when the cover is removed. The cover must be removed to reset an error condition.
  • Page 13: Technical Information

    Technical information Folder/Sealer specifications Construction Formed sheet metal steel side frames with ABS shell Size 685mm(L) x 495mm(W) x 375mm(H) (excluding output tray of 115mm) Footprint 675mm(W) x 495mm(L) Weight 80kg Power 110v AC, 60HZ, 5A 230V AC, 50HZ, 2.7A Speed 4,000 documents per hour maximum Environment...
  • Page 14: System Overview

    System overview This section illustrates the locations of the major parts of the PS100 Folder/Sealer. Refer to figures 4 and 5 below. fold rollers outfeed sensor fold roller gears infeed sensor sealer roller gears filter clutch/clutch gear clutch drive gear Figures 4 and 5.
  • Page 15: Chapter Two - Installation

    Chapter 2 Installation This chapter describes the site requirements and the sequence of tasks you must perform to successfully install the PS100 Folder/Sealer. Installation tasks include: • Site requirements • Unpacking the PS100 • Inspecting the PS100 • Setting up the PS100 and verifying operation •...
  • Page 16: Site Requirements

    • Avoid electrical outlets controlled by wall switches or timers. • Avoid locations subject to direct sunlight, excessive heat, moisture or dust. • Store Pressure Seal documents away from UV light sources. UV light degrades adhesives, shortening document shelf life.
  • Page 17: Unpacking The Ps100

    Unpacking the PS100 The PS100 is shipped fully assembled in a wooden crate. Although some variation in packing is possible, the unit should arrive at the customer site as described below. Warning: The PS100 weighs 80 kg. Therefore, two people are required to lift the PS100 from the crate’s skid onto the work surface.
  • Page 18: Figure 6. Unpacking The Ps100 (Export Only)

    Figure 6. Unpacking the PS100 (export only). Page 13...
  • Page 19: Inspecting The Ps100

    Inspecting the PS100 1. Visually inspect the exterior of the PS100 for damage. 2. Remove the left and right (operator) sides covers and inspect all electrical connections. Make sure none have come loose during shipping. 3. Replace the covers. 4. Power up the PS100. (See “powering up the PS100” in the operator manual for detailed procedures.) 5.
  • Page 20: Training The Operator

    Training the operator Operator training is an important part of the installation process, and is the key to proper machine performance. By doing a thorough job in this area, you can reduce the number of service calls for typical performance issues such as document mishandling.
  • Page 21: Chapter Three - Electrical Operation

    Chapter 3 Electrical Operation This chapter provides a comprehensive look at the electrical components and circuits of the PS100 Folder/Sealer. In Chapter 3 you’ll find the following information on the PS100’s electrical operation. • Electrical components list • Theory of operation •...
  • Page 22: Electrical Components List

    Electrical components list The PS100’s electrical system includes the following primary components. • Infeed sensor • Outfeed sensor • Motor • Counter • Circuit board • Power switch • Cover switch • Run switch • Stop switch • Clutch • Filter Page 17...
  • Page 23: Theory Of Operation

    Theory of Operation When power is applied to the board: The LED connector should have +24V across it The +SI- (sensor infeed) and +SO- (sensor outfeed) will become active The two green LED’s will illuminate (indicating +24V and +5V respectively) The counter will become active If paper is placed over the infeed sensor: The RUN switch will light, (The RUN LED connector will have +24V across it)
  • Page 24: Interrupt Operation

    Interrupt operation The PS100 stops during normal operation when any of the following occurs: • Stop switch is pressed • Power switch is turned off • Top cover is removed • Power cord is disconnected from source • Feed table is emptied (infeed sensor not detecting documents) •...
  • Page 25: Figure 7. Ps100 Circuit Board

    WHITE XTAL BLUE YELLOW BLACK YELLOW SIL R1 BROWN BLUE YELLOW ORANGE BLUE SIL R2 BLUE BLACK BLUE BROWN PUSH BUT YELLOW ORANGE YELLOW ORANGE +24V BLUE BROWN CHOKE 1 CHOKE 2 MOTOR POWER COUNTER TO POWER TO BOARD RUN AND STOP SWITCHES UP TO FROM...
  • Page 26: Figure 8. Ps100 Circuit Board Mk Ii

    XTAL WHITE BLUE YELLOW BLACK YELLOW BROWN SIL R1 BLUE YELLOW ORANGE BLUE BLUE SIL R2 BLACK BROWN BLUE PUSH BUT YELLOW ORANGE YELLOW ORANGE +24V BLUE BROWN LINK CHOKE 1 CHOKE 2 MOTOR RUN AND STOP SWITCHES FROM 100043 COUNTER POWER TO POWER...
  • Page 27: Board Functions

    Board functions The circuit board controls almost all of the functions of the PS100. • The fuse next to the transformer is for the low voltage (+24V and +5V) part of the circuit. • The second fuse is for the motor •...
  • Page 28: Figure 9. Schematic Diagram

    FUSE +24V LIVE 24V REG 5V REG NEUTRAL FUSE PHASE MOTOR CONTROL MOTOR CHOKE 1 CHOKE 2 MOTOR +24V OUTPUTS STOP LED RUN LED CLUTCH COUNTER LED 3 TO OPTO ON MOTOR CIRCUIT C11 UNMARKED SIL R1 INPUTS SIL R2 +24V PUSH BUT LED 2...
  • Page 29: Figure 10. Schematic Diagram Mk Ii

    FUSE +24V LIVE 24V REG 5V REG NEUTRAL MOTOR CONTROL PHASE RELAY MOTOR CHOKE 1 CHOKE 2 MOTOR +24V OUTPUTS STOP LED RUN LED CLUTCH COUNTER LED 3 IC2A TO RELAY ON MOTOR CIRCUIT IC2D IC2B IC2C SIL R1 INPUTS SIL R2 +24V PUSH BUT...
  • Page 30: Troubleshooting Electrical Components

    Troubleshooting electrical components Use the following information for diagnosing PS100 electrical component failures Symptom Problem LED1 and/or LED2 not lit 400mA fuse blown Power conversion components failed Motor will not run 3.15mA fuse blown (green LED lit) Potentiometer failed Component failed Connector loose (motor, start, cover) Motor blown Motor will not stop running...
  • Page 31: Chapter Four - Assemblies And Adjustments

    Chapter 4 Assemblies and Adjustments This chapter describes how to remove, replace and where applicable adjust the major mechanical and electrical components of the PS100 Folder/Sealer. By following these procedures, you can quickly and correctly service a customer’s PS100. Refer to figures 4 and 5 on page 9, and the illustrated parts list in chapter 6 of this manual to help you understand the text-only procedures in this chapter.
  • Page 32: Covers And Panels

    Covers and panels This section shows you how to remove and replace the PS100’s: • Right (operator) side cover • Left (non-operator) side cover • Infeed panel • Outfeed panel outfeed cover non operator side cover output tray operator side cover infeed cover Figure 11.
  • Page 33: Removing The Infeed Panel

    Removing the infeed panel 1. Press the PS100’s power switch to the off position and then unplug the power cord from the wall outlet. 2. Remove the top cover. 3. Remove the four snake eye screws that hold the infeed panel in place (two at the top and two beneath the machine), and then remove the infeed panel.
  • Page 34: Removing The Operator Side Cover

    Removing the right (operator) side cover Removing the right side cover allows access to the clutch gear, clutch, fold roller gears, sealing roller gears, circuit board and operator controls. 1. Press the PS100’s power switch to the off position and then unplug the power cord from the wall outlet.
  • Page 35: Document Feed System

    Document feed system This section shows you how to remove and replace the PS100’s: • Feed roll and paper separator • Clutch Removing the feed roll and paper separator 1. Press the PS100’s power switch to the off position and then unplug the power cord from the wall.
  • Page 36: Replacing The Feed Roll And Paper Separator

    Replacing the feed roll and paper separator Replace the feed roll and paper separator after every 200,000 documents. Loosen the two securing screws and slide the old feed roll from the shaft. Reverse the procedure to install a new feed roll. Using a flat blade screwdriver, pry the old paper separator from the mounting frame, and install a new one in the frame.
  • Page 37: Document Folding System

    Document folding system This section describes how to remove and replace the PS100’s fold rollers Removing the fold rollers Typically, the fold rollers only require periodic cleaning to remove the build-up of paper, dust, toner and paper coatings. However, extensive use over a long period of time may eventually make roller replacement necessary.
  • Page 38: Document Sealing System

    Document sealing system This section shows you how to remove and adjust the PS200’s: • Sealer chain • Sealer Removing the sealer chain The sealer sprocket drives the sealer chain on the sealer drive shaft. The chain drives the sealing rollers. 1.
  • Page 39: Replacing The Sealer

    Replacing the sealer The PS100’s sealing rollers, bearings and bearing blocks are replaceable. Removing the sealer: 1. Press the PS100’s power switch to the off position and then unplug the power cord from the wall outlet. 2. Remove the top cover, outfeed panel, and the right and left side covers. 3.
  • Page 40: Electrical Systems

    Electrical system This section shows you how to remove and replace the following electrical components: • Lid switch • Infeed sensor • Outfeed sensor • Motor Removing the cover switch 1. Press the PS100’s power switch to the off position and then unplug the power cord from the wall outlet.
  • Page 41: Removing The Infeed Sensor

    Removing the infeed sensor 1. Press the PS100’s power switch to the off position and then unplug the power cord from the wall outlet. 2. Remove the top cover and infeed cover. 3. Remove the two countersunk screws that mount the infeed microswitch bracket to the underside of the infeed table.
  • Page 42: Removing The Outfeed Sensor

    Removing the outfeed sensor 1. Press the PS100’s power switch to the off position and then unplug the power cord from the wall outlet. 2. Remove the top cover. 3. Remove the top half of the sealer by unscrewing the four pressure adjustment bolts.
  • Page 43: Removing The Motor

    Removing the motor 1. Press the PS100’s power switch to the off position and then unplug the power cord from the wall outlet. 2. Remove the top cover, right and left side covers, infeed and outfeed panels. 3. Grasp the tie bar above the feed table and tip the machine onto its outfeed end. Be careful, the unit is heavy! 4.
  • Page 44: Chapter Six - Operation Errors

    Chapter 5 Operation Errors The red flashing error light indicates a problem with the PS100. It is possible that a form is resting between the folder and the sealer, there is a misfeed or slipping of the folding mechanism or there is a form resting between the folding and sealing mechanisms or in the sealing mechanism.
  • Page 45: Troubleshooting Guide

    Symptom Possible Cause Solution Documents not feeding Infeed tray side guides too Set the guides so there is just tight enough clearance to allow the document freedom of movement between the guides The feed pad or infeed roller Check both of the components may be worn and replace if necessary Check the shaft and replace if...
  • Page 46 Symptom Possible Cause Solution Sealer/folder rollers not Gear or sprocket loose on Change gear or sprocket rotating shaft Chain broken or connecting Check link, reinstate link dislodged necessary or replace chain Documents not folding Check fold plate installation Ensure fold plates squarely correctly installed on all of the...
  • Page 47: Figure 19. Feed Pad Shaft And Stop Cam

    Symptom Possible Cause Solution Documents not sealing Check sealer roller pressure Increase the pressure slightly on the sealer rollers by turning the pressure bolts. Refer to appendix A for paper Check orientation of the orientation. fold/ glue pattern If paper is out of date, discard. Check the life of paper Forms not ejecting properly Check the paper for static...
  • Page 48: Chapter Six - Preventative Maintenance

    Chapter 6 Preventative Maintenance The PS100 requires preventative maintenance every six months or every two hundred thousand documents, whichever occurs first. This chapter provides you with the preventative maintenance procedures you must perform to successfully maintain the performance of the customer’s PS100 folder/sealer.
  • Page 49: Before You Begin

    Before you begin 1. Ask the operator about: • How the machine is performing • Problems encountered during operation • Frequency of use and the number of documents processed per month 2. Note any increase in machine usage rate and use this information as a guide for checking the machine 3.
  • Page 50: Lubricating The Ps100

    Lubricating the PS100 Lubricate the drive chain and sprockets with chainlube. Inspecting the PS100 1. Check the feed roll, paper separator and fold rollers for cracks, tears or excessive wear. Replace if necessary. 2. Check the top cover switch for proper operation. 3.
  • Page 51: Chapter Seven - Illustrated Parts List

    Chapter 7 Illustrated Parts List Recommended Spares for Engineers Part number Description Quantity 50-0008-01 Fold plate stub 51-0005-01 Spring anchor bracket 33-0002-01 Infeed tray spring 33-0004-01 Bearing housing pressure spring 33-0005-01 Adjustable side guide spring 33-0003-01 Feed pad adjuster shaft spring 33-0001-01 Locking lever spring 33-0006-01...
  • Page 52: Ps100 Chassis

    PS100 chassis 52-0012-01 23-6002-01 24-6001-01 52-0005-01 52-0009-01 Description Quantity Part Number Notes 23-6002-01 M6 shakeproof washer 24-6001-01 M6x16 socket head cap screw 52-0012-01 PS100 side plate 52-0009-01 Square tie bar 52-0005-01 Round tie bar Page 47...
  • Page 53: Paper Guide Plates

    Paper guide plates 23-4001-01 51-0006-01 24-4005-01 51-0007-01 Description Quantity Part Number Notes 23-4001-01 M4 shakeproof washer 24-4005-01 M4x10 socket head cap screw 51-0006-01 Paper deflector plate 51-0007-01 Folder/sealer infeed guard Page 48...
  • Page 54: Motor And Mount

    Motor and mount 24-6005-01 41-0002-01 52-0007-01 23-6002-01 Description Quantity Part Number Notes 23-6002-01 M6 shakeproof washer 24-6005-01 M6x16 socket head cap screw 41-0002-01 Baldor motor 52-0007-01 Motor mounting bracket Page 49...
  • Page 55: Fold Rollers

    Fold rollers 31-0003-01 22-0003-02 31-0004-01 35-0002-01 35-0003-01 60-0007-01 32-0008-01 31-0003-01 23-8002-01 24-4007-01 Description Quantity Part Number Notes 22-0003-02 6.4mm E circlip 23-8002-01 8mm plain washer 24-4007-01 M4x6 socket grub screw 31-0003-01 Sprung rubber roller 31-0004-01 Fixed centre rubber roller 32-0008-01 Roller drive gear 35-0002-01 8mm plain bearing...
  • Page 56: Top Fold Roller

    Top fold roller 22-0003-02 31-0003-01 60-0007-01 35-0002-01 23-8002-01 24-4007-01 Description Quantity Part Number Notes 22-0003-02 6.4mm E circlip 23-8002-01 8mm plain washer 24-4007-01 M4x6 socket grub screw 31-0003-01 Sprung rubber roller 32-0008-01 Roller drive gear 35-0002-01 8mm plain bearing 60-0007-01 Plastic bearing housing Page 51...
  • Page 57: In-Feed Shafts

    In-feed shafts 23-8001-02 11-0001-01 22-0003-02 35-0003-01 11-0002-01 33-0006-01 24-3001-01 23-3001-01 Description Quantity Part Number Notes 11-0001-01 Feeder wheel assembly 11-0002-01 Feed pad adjuster shaft assembly 22-0003-02 6.4mm E circlip 23-3001-01 M3 shakeproof washer 23-8001-02 M8 Belleville washer 24-3001-01 M3x8 socket button head screw 33-0006-01 Adjuster shaft flat spring 35-0003-01...
  • Page 58: Sealer

    Sealer 24-6005-01 12-0001-01 23-6001-01 Description Quantity Part Number Notes 12-0001-01 Sealer assembly 23-6001-01 M6 shakeproof washer 24-6005-01 M6x20 socket head cap screw Notes See diagram for sealer assembly Page 53...
  • Page 59: Gears And Clutch

    Gears and clutch 22-0001-02 33-0003-01 21-3001-01 33-0004-01 24-3002-01 40-0008-01 32-0011-01 13-0001-01 23-0004-01 22-0003-02 Description Quantity Part Number Notes 13-0001-01 Clutch gear assembly 20-2004-01 2.5x12 selok pin 21-3001-01 M3 full nut 22-0001-02 3.3mm E circlip 22-0003-02 6.4mm E circlip 23-0004-01 M8 Beryllium crinkle washer 24-3002-01 M3x12 socket button head screw 24-4007-01...
  • Page 60: Baseplate

    Baseplate 11-0003-01 23-6002-01 24-6001-01 Description Quantity Part Number Notes 11-0003-01 Baseplate assembly 23-6002-01 M6 shakeproof washer 24-6001-01 M6x16 socket head cap screw Notes See diagram for baseplate assembly Page 55...
  • Page 61: Levers And Fold Plate Stubs

    Levers and fold plate stubs 24-4002-01 51-0005-01 52-0003-01 24-4006-01 51-0008-01 52-0002-01 23-4001-01 50-0008-01 Description Quantity Part Number Notes 23-4001-01 M4 shakeproof washer 24-4002-01 M4x12 socket head cap screw 24-4005-01 M4x10 socket head cap screw 24-4006-01 M4x6 socket head cap screw 50-0008-01 Fold plate stub 51-0005-01...
  • Page 62: Springs

    Springs 33-0001-01 24-4002-01 33-0002-01 24-4002-01 23-4001-01 50-0003-01 Description Quantity Part Number Notes 23-4001-01 M4 shakeproof washer 24-4002-01 M4x12 socket head cap screw 24-4005-01 M4x10 socket head cap screw 33-0001-01 Locking lever spring 33-0002-01 Infeed tray spring 50-0003-01 Extended fold plate stub Page 57...
  • Page 63: Sprockets And Chains

    Sprockets and chains 34-0003-01 34-0002-01 32-0019-01 24-4001-01 32-0003-01 24-6004-01 32-0005-01 32-0006-01 Description Quantity Part Number Notes 24-4001-01 M4x10 socket head grub screw 24-6004-01 M6x12 socket head grub screw 32-0003-01 18T outfeed roller sprocket 32-0005-01 12T fold roller sprocket 32-0006-01 18T motor sprocket 32-0019-01 Infeed roller sprocket 34-0002-01...
  • Page 64: In-Feed Tray

    In-feed tray 12-0002-01 23-6001-01 Description Quantity Part Number Notes 12-0002-01 Infeed tray assembly 23-6001-01 M6 plain washer Notes See diagram for infeed tray assembly Page 59...
  • Page 65: Fold Plates

    Fold plates 12-0004-01 12-0003-01 Description Quantity Part Number Notes 12-0003-01 First fold plate assembly 12-0004-01 Second fold plate assembly Notes See diagram for the first fold plate assembly See diagram for the second fold plate assembly Page 60...
  • Page 66: Covers

    Covers 60-0010-01 60-0013-02 60-0012-01 60-0009-01 60-0011-01 24-6007-01 60-0008-01 52-0010-01 60-0026-01 24-4003-01 23-0002-01 Description Quantity Part Number Notes 23-0002-01 ¼” mudwing washer 24-4003-01 M4 x 20 socket head cap screw 24-6007-01 M6 x 12 snake eye screw 52-0010-01 Delivery tray locater 60-0008-01 Operator side cover 60-0009-01...
  • Page 67: Feed Pad Adjuster Shaft Assembly

    Feed pad adjuster shaft assembly 60-0023-01 60-0022-01 52-0004-01 20-2001-01 20-2002-01 Description Part Number Quantity 20-2001-01 2 x 10 selok pin 20-2002-01 2 x 16 selok pin 52-0004-01 Feed pad adjuster shaft 60-0022-01 Feed pad holder 60-0023-01 Feed pad Feeder wheel assembly 60-0024-01 60-0025-01 52-0008-01...
  • Page 68: Sealer Assembly

    Sealer assembly 50-0002-01 24-8004-01 23-8001-02 11-0003-01 20-4001-01 52-0012-01 52-0006-01 52-0011-01 21-8001-01 35-0004-01 24-8003-01 31-0005-01 32-0009-01 Description Part Number Quantity Notes 11-0003-01 Sealer sensor bracket assembly 20-4001-01 M4 x 40 selok pin 21-8001-01 M8 full nut 23-8001-02 M8 Belleville washer 24-8003-01 M8 x 40 socket grub screw 24-8004-01 M8 x 80 socket head cap screw...
  • Page 69: Sealer Sensor Bracket Assembly

    Sealer sensor bracket assembly 24-3006-01 51-0009-01 40-0012-01 23-3001-01 21-3001-01 Part Number Description Quantity 21-3001-01 M3 full nut 23-3001-01 M3 shakeproof washer 24-3006-01 M3 x 6 csk socket head screw 40-0012-01 Sensor and bracket 51-0009-01 Sealer roller guide plate Page 64...
  • Page 70: Baseplate Assembly

    Baseplate assembly 24-4006-01 23-4001-01 23-4002-01 43-0008-01 40-0009-01 51-0010-01 60-0006-01 24-6006-01 Description Part Number Quantity 23-4001-01 M4 shakeproof washer 23-4002-01 M4 plain washer 24-4006-01 M4 x 6 socket head cap screw 24-6006-01 M6 x 25 socket head cap screw 40-0009-01 Filter 43-0008-01 Cable gland 51-0010-01...
  • Page 71: Clutch Gear Assembly

    Clutch gear assembly 32-0010-01 20-0005-01 35-0005-01 Description Part Number Quantity 20-0005-01 Hexagonal spacer 32-0010-01 50T clutch gear 35-0005-01 8 x 12 x12 oilite bush Infeed sprocket assembly 24-4003-01 23-4001-01 32-0004-01 32-0007-01 Description Part Number Quantity 23-4001-01 M4 shakeproof washer 24-4003-01 M4 x 20 socket head cap screw 32-0004-01 23T infeed sprocket...
  • Page 72: In-Feed Tray Assembly

    In-feed tray assembly 24-4009-01 51-0013-01 24-4008-01 51-0014-01 61-0004-01 40-0012-01 23-3001-01 21-3001-01 24-3005-01 23-4002-01 21-4001-01 51-0016-01 50-0001-01 61-0005-01 24-5001-01 60-0021-01 33-0005-01 Description Part Number Quantity 21-3001-01 M3 full nut 21-4001-01 M4 full nut 23-3001-01 M3 shakeproof washer 23-3002-01 M3 plain washer 23-4002-01 M4 plain washer 24-3005-01...
  • Page 73: First Fold Plate Assembly

    First fold plate assembly 51-0020-01 24-4008-01 60-0021-01 51-0021-01 23-0003-01 51-0019-01 51-0022-01 Description Part Number Quantity 23-0003-01 M4 nylon washer 24-4008-01 M4 x 6 socket button head screw 51-0019-01 fold plate bottom 51-0020-01 fold plate top 51-0021-01 Stop bar 51-0022-01 Stop bar base clamp 60-0021-01 M4 thumb wheel Page 68...
  • Page 74: Second Fold Plate Assembly

    Second fold plate assembly 24-4008-01 60-0021-01 51-0021-01 51-0018-01 23-0003-01 51-0017-01 51-0022-01 Description Part Number Quantity 23-0003-01 M4 nylon washer 24-4008-01 M4 x 6 socket button head screw 51-0017-01 fold plate bottom 51-0018-01 fold plate top 51-0021-01 Stop bar 51-0022-01 Stop bar base clamp 60-0021-01 M4 thumb wheel Page 69...
  • Page 75: Operator Side Cover Assembly

    Operator Side Cover Assembly 42-0006-02 42-0007-02 42-0002-02 40-0010-01 42-0013-01 42-0008-01 42-0004-02 60-0008-01 42-0005-02 24-3007-01 42-0003-02 Description Quantity Part Number Notes 21-3001-01 M3 full nut 23-3001-01 M3 shakeproof washer 24-3007-01 M3 x 12 countersunk socket head screw 40-0010-01 Counter 42-0002-02 Round switch body, momentary action 42-0003-02 SPDT switch socket 42-0004-02...
  • Page 76: Infeed Cover Assembly

    Infeed Cover Assembly 29-0002-01 24-4004-01 50-0002-01 23-4001-01 51-0048-01 60-0011-01 23-3001-01 24-3008-01 Description Quantity Part Number Notes 23-3001-01 M3 shakeproof washer 23-4001-01 M4 shakeproof washer 24-3008-01 M3 x 6 socket button head screw 24-4004-01 M4 x 8 socket button head screw 29-0002-01 6mm allen key 50-0002-01...
  • Page 77: Outfeed Cover Assembly

    Outfeed Cover Assembly 23-3001-01 21-3001-01 51-0004-01 50-0004-01 51-0015-01 60-0012-01 Description Quantity Part Number Notes 21-3001-01 M3 full nut 23-3001-01 M3 shakeproof washer 50-0004-01 Anti-static brush strip 51-0004-01 Bottom outfeed guide 51-0015-01 Top outfeed guide 60-0012-01 Outfeed cover Page 72...

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