Clutch Pedal, Clutch Pedal Position Switch, And Clutch Interlock Switch Adjustment - Honda EP3 Service Manual

Clutch
Clutch Pedal, Clutch
Adjustment
NOTE:
. To check the clutch pedal position switch
(see page 4-45).
. To check the clutch interlock switch (see page 4-6).
. Remove the driver's side floor mat before adjusting
the clutch pedal.
. The clutch is self-adjusting to compensate for wear.
. lf there is no clearance betweenthe mastercylinder
piston and push rod, the release bearing will be held
against the diaphragm spring. which can result in
clutch slippage or other clutch problems.
1. Loosen the clutch pedal position switch locknut (A),
and back off the clutch pedal position switch (B)
until it no longer touches the clutch pedal (C).
J
9.8 N.m
(1.0 kgf.m,7.2 lbf.ft)
A
9.8 N.m
11.0 kgf.m, 7.2 lbf.ft)
o
18 N.m
{1.8 kgf.m,
13 tbf.ftl
Loosen the clutch push-rod locknut (D). and turn
the push rod (E) in or out to get the specified height
(F), stroke (G). free play (H) and disengagement
h e i g h t ( l ) a t t h e c l u t c h p e d a l .
Clutch PedalStroke: 130 140 mm
( 5 . 1 2 5 . 5 1 i n . l
Clutch Pedal Free Play: l0
16 mm (0.39-0.63 in.)
Clutch Pedal Height:
193 mm (7.60 in.)
Disengagement
Height:
115 mm (4.53 in.)
Between Floor And
Carpet Height
(Approximate Valuel: 38 mm {1.50 in.l
12-4
Pedal Position Switch, and Clutch Interlock Switch
3. Tighten the clutch push-rod locknut (D).
4. With the clutch pedal released. turn the clutch
pedal position switch (B) in until it contacts the
clutch pedal (C).
5. Turn the clutch pedal position switch {B) in an
additional 3/4 to 1 turn.
6. Tighten the clutch pedal position switch locknut (A).
7. Loosen locknut (J)and the clutch interlock switch
( K ) .
8. Press the clutch pedal to the floor.
9 . R e l e a s e t h e c l u t c h p e d a l 1 0 ' l 6 m m ( 0 , 3 9 0 . 6 3 i n . )
from the fully pressed position, and hold it there.
Adjust the position of the clutch interlock switch (K)
so that the engine will start with the clutch pedal in
thls position.
10. Tighten the clutch interlock switch locknut (J).