Flywheel Inspection; Flywheel Replacement - Honda EP3 Service Manual

2002; 2003
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Flywheel Inspection
1. Inspect the ring gear teeth for wear and damage.
2. Inspect the clutch disc mating surface on the
flywheel for wear, cracks, and burning.
3. Measure the flywheel (A) runout using a dial
indicator (B) through at least two full turns. Push
against the flywheel each time you turn it to take up
the cra nksh aft th rust washer clea rance. lf the
runout is more than the service limit, replace the
flywheel and recheck the runout. Resurfacing the
flywheel is not recommended.
Standard (New): 0.05 mm (0.002 in.) max.
Service Limit:
0.15 mm (0.006 in.)
Flywheel Replacement
1 . I n s t a l l t h e s p e c i a l t o o l .
2 .
3 .
4 .
Remove the flywheel mounting bolts in a crisscross
pattern in several steps, then remove the tlywheel.
Installthe flywheel on the crankshaft, and install
the mounting bolts fingertight.
I n s t a l l t h e s p e c i a l t o o l , t h e n t o r q u e t h e f l y w h e e l
mounting bolts in a crisscross pattern in several
sreps.
1 2 x 1 . 0 m m
103 N.m
(10,s kst.m. 76 lbf ftl
(cont'd)
12-11

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2002 ep32003 ep3

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