Honda EP3 Service Manual page 468

2002; 2003
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Special Tools Required
. D r i v e r , 4 0 m m 1 . D . 0 7 7 4 6 - 0 0 3 0 1 0 0
. Attachment,30 mm l.D. 07746-0030300
NOTE: Refer to the Exploded View as needed during
this procedu re.
2.
4 .
' 1 .
Clean all the parts in solvent, dry them, and apply
lubricant to all contact su rfaces except the 3rd/4th
and 5th synchro hubs.
I n s t a l l t h e n e e d l e b e a r i n g a n d 3 r d g e a r o n t h e
mainshaft.
I n s t a l l t h e s y n c h r o r i n g a n d t h e s y n c h r o s p r i n g .
I n s t a l l t h e 3 r d / 4 t h s y n c h r o h u b ( A ) b y a l i g n i n g t h e
synchro ring fingers (B)with 3rd/4th synchro hub
grooves (C).
- A
lnstallthe 3rd/4th synchro hub {A) using the special
t o o l .
07746-0030100
6. Installthe 3rd/4th synchro sleeve (A) by aligning
the stops (B)with the 3rd/4th synchro sleeve and
hub. After installing, check the operation of the 3rd/
4th synchro hub set.
@--
7 . I n s t a l l t h e s y n c h r o s p r i n g ( A ) .
I n s t a l l t h e s y n c h r o r i n g ( B ) b y a l i g i n g t h e s y n c h r o
cone fingers (C)with 3rd/4th synchro hub grooves
( D ) .
I n s t a l l t h e 4 t h g e a r , n e e d l e b e a r i n g , d i s t a n c e c o l l a r ,
n e e d l e b e a r i n g , a n d s t h g e a r .
(cont'd)
9 .
13-29

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