Electrical Schematic (Includes Deutz Engine) - Genie ZX-135/70 Service Manual

Genie ZX-135/70
Electrical Schematic
PCON PRIMARY BOOM UP/DOWN,
EXT/RET AND TURNTABLE
E-STOP (P2)
with Deutz engine PLATFORM ROTATE JOYSTICK (JC7)
PCON LEVEL
ALARM
S/N ZX13513-2001 and up
ES0366M
P12
P_6R1
P_7R
J32 23 PIN WHITE J31 23 PIN BLACK
DRIVE CHASSIS DRIVE CHASSIS
HARNESS HARNESS
J165
9 11 12
J107 J108 J109 J110
A B C A B C A B C A B C 1 2 3 4 5 6 1 2 3 4 5 6
1 1 1 1 1 1
24 23 24 23
1 1 1 1 1 1 NO NO
14 13 14 13
2 2 2 2 2 2
NO NO
2 2 2 2 2 2
D82CAN+ -YL
D81CAN- -GR
S56PRV-RD
GNDDCON-BR
P21DCON-WH
P57PBD-RD/WH
C61AXR-GR
P63LS-OR/RD
C60AXE-GR/WH
P53LS-WH/BK
SERV BYPASS
RECOVERY
RECOVERY
1
U 1
2 V 1
NC 2 W
PANEL NC 2
NC
4
3 X 4
NO 3 Y 4
NO 3 Z
NO
SERVICE
HORN (BN5)
SEC BM UP/DWN
DRIVE & STEERING GENERATOR AUXILIARY START ENGINE DRIVE AXLE ENGINE DRIVE STEER MODE SPARE
JIB EXT/RET, UP/DOWN EXT/RET JOYSTICK ON/OFF PUMP ASSIST START ENABLE EXT/RET SPEED SPEED SELECT #1
PLAT ROT JOYSTICK (JC6) (JC5) JOYSTICK (JC3) (TS17) (TS1) (TS6) (TS2) (TS15) (TS23) (TS4) (TS5) (TS22) (TSx)
J24 20PIN
J23 10PIN
J4 ON CIRCUIT BOARD
LED/TOGGLE SWITCH INTERFACE PCB DB9 CONNECTOR
ECU
PIN CKT #
2 RS232_RXD
3 RS232_TXD
5 RS232_GND
P7R P7R
P6 P6
P22
4 6 VbbBTS621
IN1 OUT 1
IN2
5 74HC08 ST OUT 2
GND
1
SLP_MODE 3
P7 2
74HC08
U21
BTS650
Vbb
OUT
IN
IS
ON CIRCUIT BOARD
DB9 CONNECTOR PIN CKT #
2 RS232_RXD
3 RS232_TXD
5 RS232_GND
J22 35 PIN
J21 23 PIN BLACK
WHITE BOOM HARNESS
PCON HARNESS
MANIFOLD
HARNESS
WORK LP
ON/OFF
TOGGLE
SWITCH
J157-1
WH S132LDS-BL/WH S132LDS-BL/WH
30 86 CR45
85 WORK LP
1 2 3 4 5 6 87a 87 RELAY
J55
WORK
LAMP
GND-BR
NO
SEE OPTIONS
NC
FOR HYD
GENERATOR/
OVERLOAD WELDER
LIMIT SW OPTION
LSP1OLS
PLATFORM
TILT SENSOR
ASSEMBLY
J150B-4
S132LDS-BL/WH
J82
R90PXS-RD/BK
J165
J119
J84
3 4 2 OPTIONAL SWING S56PRV-RD J149B-1
GATE WIRING
J149B-2
P56PRV-RD/WH
LSP1PROX FOOTSW (FS1) J166 J150B-3
4 5 6 C46HN-WH
PROXIMITY J150B-1
KILL SWITCH NC P23PCON-BK
(NOHC) J150B-2
4 3 2 1 1 2 C47OUT-WH/BK
OPTIONAL NO
PUR
FOOTSWITCH
LSJ1RO
JIB NOT
22 21
RETRACTED NC GNDPCON-BR J148B-1
(RETRACTED POS)
S21 JIB BELLCRANK SENSOR 14 13 SWING GATE J147B-1
INTERLOCK P52PCON-WH
NO
J151B-A
D82CAN+ -YL
J151B-B
D81CAN- -GR
J151B-C
J36-DRIVE CHASSIS HARN J33-BOOM HARN
A A YL 88 CAN HIGH YL A A D82CAN+ -YL
B B GR B B
88 CAN LOW GR D81CAN- -GR
C C C C
88
J37-DRIVE CHASSIS HARN 1 1 1 1 J34-LIMIT SW HARN
WH 88 P7R WH S56PRV-RD
2 2 2 2
BK 88 DCON GND BK GNDDCON-BR
SLIP RING
J38-DRIVE CHASSIS HARN
1 1 1 1 J35-LIMIT SW HARN
RD 88 DCON PWR RD P21DCON-WH
2 2 2 2
OR 88 P9A OR
3 3 3 3
BR 88 P12 BR C61AXR-GR
4 4 BL 88 P18 BL 4 4
5 5 88 5 5
YL C60AXE YL C60AXE-GR/WH
6 6 6 6
GR 88 P6R1 GR P53LS-WH/BK
BL/WH
RUN OFF ESTOP
U GROUND C
2 1 2 1 NC 1
PLAT 2
LOCKOUT VALVE #1 SIG
OFF
PRI BOOM LENGTH 3' STATUS
X GROUND E
KEY SWITCH PRI BOOM LENGTH 100' STATUS
4 3 2 1 NC
PLAT PRI BOOM RETRACTED STATUS
NC C NC
A NC D NC AUXILIARY HYD RECOVERY SIGNAL
OFF B 1 E 2 MULTI FUNCTION VLV RECOVERY SIGNAL
Y D
GROUND BOOM RET RECOVERY SIGNAL
4 3 2 1 2 1
PLAT BOOM DWN RECOVERY SIGNAL
BOOM EXT/RET FC RECOVERY SIGNAL
OFF BOOM UP/DWN FC RECOVERY SIGNAL
Z GROUND A
4 3 2 1
PLAT
OFF
W B
GROUND
2 1 2 1
PLAT
V
2 1
OPER. REC. OR
SERV. OR
PWR IN SERV OR
RECOVERY PROVIDES
PWR TO MINIMAL
HARDWARE
1
2
3
J17
P15
OPER. REC.
ECU POWER TO MICRO
TO HORN BUTTON
PWR TO TCON ESTOP
OUT PWR ENABLE
TCON MODE
P_7
P_22
P7R
TO
PCON POWER TO
uP uP
P6R1
P11
J11 BLACK 23 PIN J12 BLACK 35 PIN
BOOM HARN LIMIT SWITCH HARN
P21DCON-WH
P53LS-WH/BK
S56PRV-RD
TO FLASHING BEACON 87a
P117FB-RD 30 P117FB-RD
87
R117FB-RD 85 GND-BR
R117FB-RD 86 C61AXR-GR
GNDDCON-BR
S56PRV-RD S56PRV-RD
J129-01
C145CAL-RD/WH C145CAL-RD/WH
S132LDS-BL/WH S132LDS-BL/WH
J129-02
D82CAN+ -YL
D81CAN- -GR
C61AXR-GR
C60AXE-GR/WH
J121-GRAY 12
PIN SCON MODULE J122-BLACK 12 J20
PIN SCON MODULE
BA AA AA
P12
BB AB AB
BC AC AC J152B
J152A
J114
SCON MODULE
AUXILIARY HYD RECOVERY SIGNAL
MULTI FUNCTION VLV RECOVERY SIGNAL
BOOM RET RECOVERY SIGNAL
BOOM DWN RECOVERY SIGNAL
BOOM EXT/RET FC RECOVERY SIGNAL
BOOM UP/DWN FC RECOVERY SIGNAL
(P15)+(ECU POWER)
P_30
TO HORN BUTTON
U95
PWR TO TCON ESTOP
P_22
P_9B
OUT PWR ENABLE
TO MICRO
(~SM)+(AH)
Vbb BTS621
IN1
IN2 OUT 1 P22R
ST OUT 2
14 12
GND
Vbb BTS621 ((~SM)+(AH))(P_22)
IN1 BTS650 13
IN2 OUT 1 Vbb 74HC08
ST OUT 2 OUT P7R
GND IN
9 IS 9
8 (~SM)+(AH) 8 P_7
((~SM)+(AH))(BM STOWED) ((~SM)+(AH))(P_7)
10 (BM STOWED) BTS650 10
74HC08 Vbb 74HC08
OUT
IN
IS
P_6R2 P_6R2
BTS650
Vbb
OUT
IN
(OE)
4
IS 6 4
((~SM)+(AH))(OE)
(~SM)+(AH) 5 AUX HYD (AH)
Vbb BTS621 74HC08 5
IN1 OUT 1 3 2
IN2 (TM)(FE)
ST OUT 2 FUNC ENABLE (FE)
GND 74HC08 1
TCON MODE
P_7
P_7R
P_10
U32
PCON POWER P_1
14
74HC08
7
P_9A
P_6R1
P_11
TO
TO TO TO uP
uP uP
uP
TO
uP BOOM STOWED 100 OHM PULL UP
5 VOLT
82 OHM PULL UP
J15 BLACK 4 PIN J13 WHITE 23 PIN
POWER HARN ENGINE HARN
J224 GREY 8 PIN
TELEMATICS
S137PLL-RD/WH
S139TRF-WH/RD
1 2 3 5 6
BL
GNDDCON-BR
NC
CR80 86 30
TELEMATICS
RELAY
85 87a
C229TEL-BL/BK
NOTE: FOR ACTIVE LOW
TELEMATICS SYSTEMS
C229TEL IS CONNECTED TO
B3BAT+ STUD ON RELAY BLOCK
(ACTIVE HIGH SHOWN)
LOWER LS ENGINE
HARNESS HARNESS
1 INTEGRAL
W/BAT CBL
ENG HARN
2
J146
ENGINE
HARNESS
F7 OIL COOLER
CB9 F20 HI/LO RPM
F22 GLOW PLUG
F23 ENG/ST/ALT
6 AMP
B3BAT/14-RD B3BAT/14-RD
P34SA-BK/WH
TROMBETTA
TIME DELAY
MOM N.O.
CR1 86
STARTER 30 BAT+ B
11 12 2 10 7 6 5 1 9 4 8 3 RELAY
87 85 AUX+
A
INTEGRAL
W/BAT CBL GND-
1 2 3 4 5 6
PWR HARN C
J154 SUPPLIED
4 3 2 1 4 3 2 1 BY DEUTZ S-500-A6
B1BAT-RD
1 2 3 4 5 6
2 1 4 3 2 1 22 21 22 21 22 21 22 21 14 13
NC NC NC NC NO
14 13 14 13 14 13 14 13 24 23
BLU NO ORN NO NO ORN NO NO
RED RED ORN YEL BLU
22 21 22 21
NC NC
14 13 14 13
NO NO
YEL WHT
REGULATOR
B2 B1
AUXILIARY HYD RECOVERY SIGNAL
MULTI FUNCTION VLV RECOVERY SIGNAL
BOOM RET RECOVERY SIGNAL
BOOM DWN RECOVERY SIGNAL
BOOM EXT/RET FC RECOVERY SIGNAL
BOOM UP/DWN FC RECOVERY SIGNAL
P_30
P_22R
TO TO
uP uP
TO
uP TO
uP
P9A
P6R1
TO P11 TO P11 TO TO TO TO TO TO
P11 uP uP uP uP
uP uP TO TO uP uP
uP
uP
TO TO
uP
uP TO TO
uP
uP
TO TO TO
uP
uP uP
TO
TO uP
uP
TO
uP TO
5 VOLT uP
J14 WHITE 35 PIN
MANIFOLD HARNESS
SEE OPTIONS SHEET
C45GEN-GR/WH FOR BELT DRIVEN
AC GENERATOR
J168-BELT
DRIVEN GEN
C49LP - WH/BK C21IGN-WH
CR23 86
DRIVE LPS 30
RELAY 87a 87 85
DEUTZ ENGINE SHOWN
PERKINS ENGINE SHOWN ON PAGE 240
1
DRIVE
LAMP
C26TSR-WH/RD
C25PSR-WH/BK
B1ENG-RD
C21IGN-WH
1 1
B3BAT/14-RD
P34SA-BK/WH 1 1
1 1
CR28 86 2 2
WH-PULL IN ENG FUEL 30 1 1 1 1 1
1 1
RD-HOLD RELAY 87a 87 85 P P P P P 2 2
2 2
R21IGN-WH 2 2 2 2 2
2 2
CR15
86 CR5 86 30 CR17 86
CB 30 HORN GLOW OIL 30
PLUG
87a 87 85 RELAY 85 87 COOLER 85 87 87a
15A RELAY RELAY
1
1
2
J57
D2
OTS1 2
N.O.
D1
J120
A B C D
C27AUX-RD
TO
uP
MANIFOLD
HARNESS
J153
ENGINE
HARNESS
2
ENGINE
HARNESS
J153
MANIFOLD
1 HARNESS
2