Genie Z-30 Operator's Manual
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Genie Z-30 Operator's Manual

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Incorrect operation can result from use of this manual on machines that have not been updated
according to Genie Campaign Bulletin 070001. Death or Serious Injury can result.
This manual only applies to machines that have been updated according to Genie Campaign
Bulletin 070001. Contact Genie Industries for information on this bulletin.
- Z 30 20
®
Operator's
Manual
Second Edition, Third Printing
Part No. 24184

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Summary of Contents for Genie Z-30

  • Page 1 Incorrect operation can result from use of this manual on machines that have not been updated according to Genie Campaign Bulletin 070001. Death or Serious Injury can result. This manual only applies to machines that have been updated according to Genie Campaign Bulletin 070001. Contact Genie Industries for information on this bulletin.

  • Page 2: Table Of Contents

    Operating Instructions ..........17 Transport Instructions ..........23 Decals ..............25 Specifications ............27 ® Copyright © 1990 by Genie Industries Second Edition: Third Printing, June 2007 Genie® is a registered trademark of Genie Industries. Registered 2009987 These machines comply with ANSI/SIA 92.5-1992.

  • Page 3: Safety

    5 Only use the machine as it was intended. You read, understand and obey: Manufacturer's instructions and safety rules—safety and operator's manuals and machine decals employer's safety rules and worksite regulations applicable governmental regulations You are properly trained to safely operate the machine. Part No. 24184 Genie Z-30/20...

  • Page 4: Electrocution Hazards

    Do not operate the machine during lightning or storms. Do not use the machine as a ground for welding. Genie Z-30/20 Part No. 24184...
  • Page 5 Be sure all tires are in good condition and lug nuts Do not drive the machine on or near uneven terrain, are properly tightened. unstable surfaces or other hazardous conditions with the boom raised or extended. Part No. 24184 Genie Z-30/20...
  • Page 6 Do not climb down from the platform when raised. Keep the platform floor clear of debris. Lower the platform entry mid-rail or close the entry gate before operating. Genie Z-30/20 Part No. 24184...
  • Page 7 Be sure the area behind the machine is clear. Do not drive on a slope with the wheels turned. Be sure the wheels are aligned up and down the slope. Part No. 24184 Genie Z-30/20...
  • Page 8 Be aware of primary boom movement when operating the ground controls. Decal Legend Genie product decals use color coding and signal words to identify the following: Red—used to indicate the presence of a hazard that will cause death or serious injury.
  • Page 9 The battery pack cover must remain off during Use a forklift to remove or install the battery the entire charging pack(s). cycle. Do not contact the battery terminals or the cable clamps with tools that may cause sparks. Part No. 24184 Genie Z-30/20...

  • Page 10: Controls

    3 Emergency Stop button 10 Secondary boom up/down switch 4 Battery charge indicator 11 Turntable rotate switch 5 Proportional control handle for drive function and thumb rocker for steer function 6 Boom function speed controller Genie Z-30/20 Part No. 24184...
  • Page 11 Second Edition • Third Printing Operator's Manual CONTROLS Ground Control Panel Platform level switch Primary boom extend/retract switch Key switch for platform/off/ground selection Emergency Stop switch with cover Secondary boom up/down switch Turntable rotate switch Primary boom up/down switch Part No. 24184 Genie Z-30/20...

  • Page 12: Pre-Operation Inspection

    5 Only use the machine as it was intended. the function tests. Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications and the requirements listed in the responsibilities manuals. Genie Z-30/20 Part No. 24184...
  • Page 13 Be sure that both battery packs are in place and properly connected. After you complete your inspection, be sure that all compartment covers are in place. Part No. 24184 Genie Z-30/20...

  • Page 14: Function Tests

    After repairs are completed, the operator must perform a pre-operation inspection and function tests again before putting the machine into service. Genie Z-30/20 Part No. 24184...
  • Page 15 Result: The steer wheels should turn in the direction that the L triangles point on the drive 13 Do not press down the foot switch. Activate chassis. each machine function. Result: The machine functions should not operate. Part No. 24184 Genie Z-30/20...
  • Page 16 40 feet per 45.5 seconds (12.2 meters per 45.5 seconds). If the drive speed with the primary or secondary boom raised exceeds 40 feet per 45.5 seconds (12.2 meters per 45.5 seconds), immediately tag and remove the machine from service. Genie Z-30/20 Part No. 24184...
  • Page 17 41 Activate each boom function toggle switch. Result: No boom functions should operate. 42 Move the drive control handle off center. Result: The drive functions should operate. 43 Repair any malfunctions before operating the machine. Part No. 24184 Genie Z-30/20...

  • Page 18: Work Place Inspection

    It is the operator's responsibility to read and remember the work place hazards, then watch for and avoid them while moving, setting up and operating the machine. Genie Z-30/20 Part No. 24184...

  • Page 19: Operating Instructions

    That means 4 Inspect the work place. every new operator should perform a pre-operation inspection, function tests, and a work place 5 Only use the machine as it was intended. inspection before using the machine. Part No. 24184 Genie Z-30/20...

  • Page 20: Emergency Stop

    To Position Platform 1 Move the appropriate toggle switch according to markings on the control panel. Drive and steer functions are not available from the ground controls. Genie Z-30/20 Part No. 24184...
  • Page 21 Machine travel speed is restricted when the booms are raised. Battery condition will affect the ability of the machine to climb a slope. Part No. 24184 Genie Z-30/20...
  • Page 22 3 feet / 1 m long If the slope exceeds the maximum uphill, downhill tape measure or side slope rating, then the machine must be winched or transported up or down the slope. See Transport and Lifting Instructions section. Genie Z-30/20 Part No. 24184...
  • Page 23 Emergency Stop button. If machine speed exceeds 3 mph / 4.8 km/h (walking pace), immediately stop the machine. Part No. 24184 Genie Z-30/20...
  • Page 24 T-handle. 4 Hold in the open position and operate the hand pump with a push/pull motion. 5 Remove the T-handle from the valve spool to close the valve. Genie Z-30/20 Part No. 24184...

  • Page 25: Transport Instructions

    (see Specifications section). Machine must be on level surface or secured before releasing brakes. The machine must be loaded and unloaded using a winch as described. Part No. 24184 Genie Z-30/20...
  • Page 26 Inspect entire machine for loose or unsecured 2 Apply the non-steer wheel brakes by turning items. over torque hub disconnect caps (see below). Towing of the Genie Z-30/20 is not recommended. If the machine must be towed, do not exceed 2 mph (3.2 km/h). Brake...

  • Page 27: Decals

    Below is a numerical list with quantities and descriptions. Part No. Decal Description Quantity Part No. Decal Description Quantity 23794 Decal - Genie Z-30/20 12216 Decal - White Stripes 23858 Platform Control Panel 12245 Danger - Electrocution Hazard 45235 Caution - Air-filled Tires...
  • Page 28 Operator's Manual Second Edition • Third Printing DECALS Genie Z-30/20 Part No. 24184...

  • Page 29: Specifications

    Drive speeds (A-weighted) Drive speed, stowed 0 - 4.5 mph 0 - 7.2 km/h Continuous improvement of our products is a Genie 40 ft/6.1 sec 12.2 m/6.1 sec policy. Product specifications are subject to change Drive speed, 0 - 0.6 mph 0 - 1 km/h without notice or obligation.

This manual is also suitable for:

Z-20Z-30/20

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