Genie Z-80/60 Manuals

Manuals and User Guides for Genie Z-80/60. We have 10 Genie Z-80/60 manuals available for free PDF download: Service Manual, Service And Repair Manual, Maintenance Manual, Operator's Manual, Operator's Manual Supplement

Genie Z-80/60 Service Manual (324 pages)

Brand: Genie | Category: Boom Lifts | Size: 12 MB

Table of Contents

7

Genie Z-80/60 Service And Repair Manual (215 pages)

Brand: Genie | Category: Boom Lifts | Size: 7 MB

September
2
Find a Manual for this Model
2
Serial Number Legend
4
Safety Rules

5
- Table of Contents
  7
Specifications

13
Repair Procedures

29
- Introduction
  29
Platform Controls

31
- Platform Circuit Board
  32
  - How to Remove the LED Circuit Board
    33
- Joysticks - How to Calibrate a Joystick
  33
Platform Components

40
Jib Boom Components

49
- Jib Boom
  49
- Jib Boom Lift Cylinder
  51
Boom Components

52
Engines

71
Ground Controls

78
- Bypass/Recovery Key Switch
  78
  - How to Use the Recovery Mode
    80
- Circuit Boards
  81
- Membrane Decal
  82
Display Module

83
- September
  84
Hydraulic Pumps

91
- Function Pump
  91
- Drive Pump
  92
  - How to Prime the Pump
    93
Manifolds

94
Turntable Rotation Components

127
- Turntable Rotation Assembly
  127
  - How to Adjust the Turntable Rotation Gear Backlash
    128
Axle Components

129
- Steer Sensors
  129
- Oscillating Axle Cylinders
  133
Fault Codes

134
- Introduction
  134
Control System Fault Codes

135
- How to Read Control System Fault Codes
  135
- How to Clear Secondary Boom Safety Switch Faults
  135
Fault Code Display - Deutz and Perkins Models

143
- How to Retrieve Active Engine Fault Codes Deutz D 2.9 L4 and Perkins 404F-22 Models
  143
Deutz D 2.9 L4 Engine Fault Codes

144
Perkins 404F-22 Engine Fault Codes

155
Continental TME27 Engine Fault Codes

157
GM 3.0L Engine Fault Codes

163
- GM Fault Code Chart
  163
- September
  164
Schematics

168
- Introduction
  168
- Section 5 Schematics
  168
- Wire Circuit Legend
  169
- Wire Color Legend
  173
- Limit Switches and Angle Sensors
  178
- Drive Chassis and Platform Controller Pin Legend
  180
- Turntable Controller Pin Legend
  181
- Relay and Fuse Panel Legends
  182
- Electrical Symbol Legend
  184
- Hydraulic Symbols Legend
  185
Electrical Schematics

186

Genie Z-80/60 Maintenance Manual (182 pages)

Brand: Genie | Category: Boom Lifts | Size: 8 MB

Genie Z-80/60 Maintenance Manual (157 pages)

Brand: Genie | Category: Boom Lifts | Size: 5 MB

Genie Z-80/60 Maintenance Manual (178 pages)

Brand: Genie | Category: Boom Lifts | Size: 8 MB

Genie Z-80/60 Operator's Manual (66 pages)

Articulated Boom Lift

Brand: Genie | Category: Lifting Systems | Size: 6 MB

Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
5
Personal Safety
7
Personal Fall Protection
11
Personal Safety
11
- Electrocution Hazards
  12
- Tip-Over Hazards
  12
Work Area Safety
12
- Operation on Slopes Hazards
  15
- Fall Hazards
  16
- Collision Hazards
  16
- Bodily Injury Hazard
  17
- Explosion and Fire Hazards
  17
- Burn/Explosion Hazards
  18
- Component Damage Hazards
  18
- Battery Safety
  18
- Damaged Machine Hazards
  18
- Pipe Cradle Safety
  19
- Panel Cradle Safety
  19
- Welder Safety
  20
- Weld Line to Platform Safety
  20
- Lockout after each Use
  21
Legend
22
Controls
23
- Ground Control Panel
  24
- Platform Control Panel
  28
- Pre-Operation Inspection Fundamentals
  31
- Do Not Operate Unless
  31
Inspections
31
- Pre-Operation Inspection
  32
- Function Test Fundamentals
  33
- At the Ground Controls
  34
- Test Emergency Stop/Controls
  34
- Test Machine Functions
  34
- Test the Tilt Sensor
  34
- At the Platform Controls
  35
- Test the Operating Envelope
  35
- Test the Hydraulic Return Filter
  35
- Test the Horn
  35
- Test the Steering
  36
- Test the Foot Switch
  36
- Test the Tilt Sensor Alarm
  36
- Test Drive and Braking
  38
- Test the Oscillating Axle
  38
- Test the Drive Enable System
  39
- Test Limited Drive Speed
  39
- Test the Platform Level Recovery
  40
- Test Emergency Controls
  40
- Test Aircraft Protection Package
  40
- Test the Lift/Drive Select Function
  40
- Workplace Inspection Fundamentals
  41
- Workplace Inspection Checklist
  41
- Inspection for Decals with Words
  42
- Fundamentals
  44
Operating Instructions
44
- Starting the Engine
  45
- Gasoline/Lpg Models
  45
- Diesel Models
  45
- All Models
  45
- Emergency Stop
  46
- Emergency Controls
  46
- Operation from Ground
  46
- To Position Platform
  46
- Operation from Platform
  47
- To Steer
  47
- Models with 4 Wheel Steer
  47
- To Drive
  47
- To Determine the Slope Grade
  48
- Driving on a Slope
  48
- Drive Enable
  49
- Generator
  49
- Engine Idle Select
  49
- Check Engine Light
  49
- Operating Envelope Indicator Lights
  50
- Platform Level Recovery
  50
- Platform out of Level
  50
- Drive Speed Select
  51
- Machine Not Level Indicator Light
  51
- Machine Malfunction Indicator Light
  51
- Aircraft Protection Package
  51
- Pipe Cradle Installation
  52
- Observe and Obey
  52
- Pipe Cradle Instructions
  52
- Pipe Cradle Operation
  53
- Panel Cradle Assembly
  53
- Panel Cradle Installation
  53
- Installation of Padding
  54
- Installation of Strap
  54
- Panel Cradle Operation
  54
- After each Use
  55
- Free-Wheel Configuration for Winching
  56
Transport and Lifting Instructions
56
- Securing the Platform
  57
- Securing the Chassis
  57
- Securing to Truck or Trailer for Transit
  57
- Lifting Instructions
  58
- Maintenance Symbols Legend
  59
- Check the Engine Oil Level
  59
Maintenance
59

Genie Z-80/60 Operator's Manual (36 pages)

Brand: Genie | Category: Boom Lifts | Size: 0 MB

Table of Contents
2
Safety Rules
3
- Electrocution Hazards
  4
- Tip-Over Hazards
  4
- Fall Hazards
  6
- Collision Hazards
  6
- Component Damage Hazards
  7
- Explosion and Fire Hazards
  7
- Damaged Machine Hazards
  8
- Decal Legend
  8
- Bodily Injury Hazard
  8
Controls
9
Platform Control Panel
10
Pre-Operation Inspection
12
Check the Engine Oil Level
14
Maintenance
14
- Check the Hydraulic Oil Level
  15
- Check the Batteries
  16
- Check the Engine Coolant Level
  16
- Scheduled Maintenance
  16
Function Tests
17
- Test Auxiliary Controls
  18
- Test the Operating Envelope
  18
- Test the Tilt Sensor
  18
- Test Emergency Stop
  19
- Test the Hydraulic Oil Return Filter
  19
- Test the Foot Switch
  19
- Test Machine Functions
  19
- Test the Steering
  20
- Test Drive and Braking
  21
- Test the Drive Enable System
  21
- Test the Oscillate Axle
  21
- Test Limited Drive Speed
  22
Workplace Inspection
23
- Starting the Engine
  24
- Emergency Stop
  24
Operating Instructions
24
- Auxiliary Controls
  25
- Operation from Platform
  25
- Operation from Ground
  25
- To Position Platform
  25
- Regulated Generator
  26
- Drive Enable
  26
- To Drive
  26
- Engine Idle Select (Rpm)
  26
- Check Engine Light
  27
- Operating Envelope Indicator Lights
  27
- Stopping the Engine
  27
- After each Use
  27
Decals
28
Free-Wheel Configuration for Winching
30
Transport and Lifting Instructions
30
- Securing to Truck or Trailer for Transit
  31
- Securing the Chassis
  31
- Securing the Platform
  31
- Lifting Instructions
  32

Genie Z-80/60 Operator's Manual (7 pages)

Brand: Genie | Category: Lifting Systems | Size: 0 MB

Genie Z-80/60 Operator's Manual (6 pages)

Brand: Genie | Category: Boom Lifts | Size: 0 MB

Genie Z-80/60 Operator's Manual Supplement (7 pages)

Panel Cradle

Brand: Genie | Category: Boom Lifts | Size: 0 MB

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More Genie Manuals

Genie Z-80/60 Manuals

Table of Contents

Table of Contents

Safety Rules

Checklist a Procedures

Checklist B Procedures

Checklist C Procedures

Checklist D Procedures

Checklist E Procedures

Repair Procedures

Platform Controls

Platform Components

Jib Boom Components

Boom Components

Ground Controls

Hydraulic Pumps

Turntable Rotation Components

Axle Components

Table of Contents

Safety Rules

Specifications

Repair Procedures

Platform Controls

Platform Components

Jib Boom Components

Boom Components

Engines

Ground Controls

Display Module

Hydraulic Pumps

Manifolds

Turntable Rotation Components

Axle Components

Fault Codes

Control System Fault Codes

Fault Code Display - Deutz and Perkins Models

Deutz D 2.9 L4 Engine Fault Codes

Perkins 404F-22 Engine Fault Codes

Continental TME27 Engine Fault Codes

GM 3.0L Engine Fault Codes

Schematics

Electrical Schematics

Table of Contents

Table of Contents

Maintenance Manual October 2018 Performance Specifications

Scheduled - Quarterly October 2018 Maintenance Inspection Report - Booms

Table of Contents

Introduction

Table of Contents

Performance Specifications

Torque Specifications

Engine Specifications

Hydraulic Specifications

Maintenance Procedures

Scheduled

Commissioning Procedures

Quarterly Maintenance Procedures

Annual Maintenance Procedures

Programmed Maintenance Procedures

Table of Contents

Table of Contents

Scheduled - Quarterly April 2018 Maintenance Inspection Report - Booms

Table of Contents

Table of Contents

Table of Contents

Table of Contents

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