Genie ZX-135/70 with Jib-Extend Boom Lift Manuals

Genie ZX-135/70 with Jib-Extend Boom Lift Manuals

Manuals and User Guides for Genie ZX-135/70 with Jib-Extend Boom Lift. We have 9 Genie ZX-135/70 with Jib-Extend Boom Lift manuals available for free PDF download: Service Manual, Service And Repair Manual, Maintenance Manual, Operator's Manual, Installation Instructions Manual

Genie ZX-135/70 with Jib-Extend Service Manual

Genie ZX-135/70 with Jib-Extend Service Manual (271 pages)

Brand: Genie | Category: Boom Lifts | Size: 7 MB

Table of Contents

Table of Contents

7
- Introduction
  
  2
  - Revision History
    3
  - Serial Number Legend
    4
- Safety Rules
  
  5
  - Personal Safety
    6
  - Table of Contents
    7
- Specifications
  
  16
- Scheduled Maintenance Procedures
  
  30
  - Introduction
    30
    
    About this Section
    31
  - Pre-Delivery Preparation Report
    34
  - Maintenance Inspection Report
    36
- Checklist a Procedures
  
  38
- Checklist B Procedures
  
  44
- Checklist C Procedures
  
  69
- Checklist D Procedures
  
  79
- Checklist E Procedures
  
  89
- Repair Procedures
  
  95
  - Introduction
    95
    
    August
    95
- Display Module
  
  97
- Platform Controls
  
  105
  - ALC-1000 Circuit Board
    106
  - Joysticks
    107
- Platform Components
  
  116
  - Platform
    116
  - Platform Leveling Cylinder
    117
  - Platform Rotator
    118
  - Platform Level Sensor
    120
  - Platform Overload System (if Equipped)
    122
- Jib Boom Components
  
  124
  - Jib Boom Cable Track
    125
  - Jib Boom
    128
  - Jib Boom Lift Cylinder
    130
  - Jib Boom Level Cylinder
    131
  - Jib Boom Extension Cylinder
    132
  - Jib Boom Bellcrank Angle Sensor
    134
- Boom Components
  
  139
  - Primary Boom Cable Track
    140
  - Secondary Boom Cable Track
    143
  - Primary Boom
    146
  - Primary Boom Lift Cylinder
    148
  - Secondary Boom Lift Cylinder
    149
  - Primary Boom Extension Cylinder
    153
  - Secondary Boom Extension Cylinders
    154
  - Primary Boom Angle Sensor
    156
  - Secondary Boom Angle Sensor
    159
- Engines
  
  162
  - RPM Adjustment
    162
  - Flex Plate
    162
- Ground Controls
  
  164
  - Service Bypass/Recovery Key Switch
    164
  - Circuit Boards
    167
  - Membrane Decal
    167
- Hydraulic Pumps
  
  169
  - Function Pump
    169
  - Drive Pump
    172
  - August
    173
- Manifolds
  
  175
  - Function Manifold Components
    175
  - Valve Adjustments - Function Manifold
    179
  - Platform Manifold
    181
  - Jib Boom Manifold
    183
  - Function Enable Valve
    185
  - Turntable Rotation Manifold
    186
  - Steer and Axle Manifold
    187
  - Valve Adjustments - Steer and Axle Manifold
    191
  - Traction Manifold Components
    193
  - Valve Adjustments - Traction Manifold
    197
  - Drive Oil Diverter Manifold Components (Welder Option)
    198
  - Valve Coils
    199
- Turntable Rotation Components
  
  201
  - Turntable Rotation Assembly
    201
  - Turntable Level Sensor
    203
- Axle Components
  
  206
  - Steer Sensors
    206
  - Steer Cylinders
    211
  - Axle Extension Cylinders
    212
    
    Connections very Slowly to Allow
    212
    
    Gradually. Do Not Allow Oil to
    212
    
    Hydraulic Oil Can Penetrate and Burn Skin. Loosen Hydraulic
    212
    
    Squirt or Spray
    212
    
    The Oil Pressure to Dissipate
    212
  - Axle Angle Sensors
    213
    
    August
    214
- Fault Codes
  
  216

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Genie ZX-135/70 with Jib-Extend Service And Repair Manual

Genie ZX-135/70 with Jib-Extend Service And Repair Manual (250 pages)

Brand: Genie | Category: Lifting Systems | Size: 8 MB

Table of Contents

Table of Contents

7
- Introduction
  
  2
  - Find a Manual for this Model
    2
    
    Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator's Manual on Your Machine
    2
- Revision History
  
  3
- Serial Number Legend
  
  4
- Safety Rules
  
  5
  - Table of Contents
    7
- Specifications
  
  13
- Repair Procedures
  
  28
  - Introduction
    28
    
    Immediately Tag and Remove from Service a
    28
    
    Observe and Obey
    28
    
    About this Section
    29
- Platform Controls
  
  30
  - Platform Circuit Board
    30
    
    How to Remove the LED Circuit Board
    32
  - Joysticks - How to Calibrate a Joystick
    32
    
    How to Reset a Proportional Valve Coil Default
    36
    
    How to Set the Function Thresholds and Default Functions Speeds
    37
    
    How to Adjust the Function Speeds
    39
    
    How to Adjust the Function Ramp Rate Setting
    40
- Platform Components
  
  41
- Jib Boom Components
  
  51
  - Jib Boom Cable Track
    52
    
    How to Repair the Cable Track
    54
  - Jib Boom
    55
  - Jib Boom Lift Cylinder
    57
  - Jib Boom Level Cylinder
    58
  - Jib Boom Extension Cylinder
    59
    
    Angle Sensor
    61
- Boom Components
  
  64
- Engines
  
  86
  - RPM Adjustment
    86
  - Flex Plate
    86
    
    How to Install the Flex Plate
    87
- Ground Controls
  
  88
  - Bypass/Recovery Key Switch
    88
    
    How to Use the Recovery Mode
    90
  - Circuit Boards
    91
  - Membrane Decal
    93
  - Full Machine Calibration
    94
- Display Module
  
  95
- Hydraulic Pumps
  
  103
  - Function Pump
    103
    
    How to Adjust the Function Pump Standby Pressure
    104
    
    How to Prime the Function Pump
    104
    
    How to Adjust the Function Pump Pressure Compensator
    105
  - Drive Pump
    106
    
    How to Prime the Drive Pump
    107
- Manifolds
  
  108
  - Function Manifold Components
    108
  - Valve Adjustments - Function Manifold
    112
  - Jib Boom Manifold
    114
  - Platform Manifold
    116
  - Flow Control Mainfold
    117
  - Function Enable Valve
    118
  - Turntable Rotation Manifold
    119
  - Steer and Axle Manifold
    120
  - Valve Adjustments - Steer and Axle Manifold
    124
  - Traction Manifold Components
    126
  - Valve Adjustments - Traction Manifold
    130
  - Generator Manifold Component
    131
  - Valve Coils
    132
    
    April
    133
- Turntable Rotation Components
  
  134
  - Turntable Rotation Assembly
    134
    
    How to Adjust the Turntable Rotation Gear Backlash
    135
  - Turntable Level Sensor - How to Calibrate the Turntable Level Sensor
    136
- Axle Components
  
  139
  - Steer Sensors
    139
    
    How to Calibrate a Replacement Steer Sensor
    141
    
    How to Calibrate All Steer Sensors
    142
  - Steer Cylinders
    144
  - Axle Extension Cylinders
    145
    
    Connections very Slowly to Allow
    145
    
    Gradually. Do Not Allow Oil to
    145
    
    Hydraulic Oil Can Penetrate and Burn Skin. Loosen Hydraulic
    145
    
    Squirt or Spray
    145
    
    The Oil Pressure to Dissipate
    145
  - Axle Angle Sensors - How to Calibrate the Axle Angle Sensors
    146
- Fault Codes
  
  149
- Deutz TD 2.9 L4 Engine Fault Codes
  
  172
- Perkins 854F-34T Engine Fault Code
  
  187
Schematics

195
- Introduction
  195
  - Section 5 Schematics
    195
- Service and Repair Manual
  196
- Wire Circuit Legend
  196
- Wire Color Legend
  200
- Limit Switches and Angle Sensors
  205
- Circuit Connector Legend
  209
- Drive Chassis and Platform Controller Pin Legend
  212
- Safety Controller Pin Legend
  214
- Turntable Controller Pin Legend
  215
- Telematics Connector Pin Legend
  217
- VEC Module - Deutz Td2011L04I and Perkins 1104D-44T Models
  218
  - April
    218
- VEC Module - Deutz TD2.9 Models
  219
- VEC Module - Perkins 854F Models
  220
- Electrical Symbols Legend
  221
- Hydraulic Symbols Legend
  223
- Perkins 1104D-44T Engine Electrical Schematic- View 1
  225
- Perkins 1104D-44T Engine Electrical Schematic- View 2
  226
- Perkins 854F-34T Engine Electrical Schematic- View 1
  229
- Perkins 854F-34T Engine Electrical Schematic- View 2
  231
- Perkins 854F-34T Engine Harness
  232
- Deutz TD2.9 Engine Electrical Schematic- View 1
  234
- Deutz TD2.9 Engine Electrical Schematic- View 2
  237
- Deutz TD2.9 Engine Harness
  240
- Contact Alarm Schematic
  241
- Generator Wiring Diagram- ANSI
  244
- Generator Wiring Diagram- aus
  245
- Hydraulic Schematic
  248
- Electrical Schematic
  249
  - Electrical Schematics
    249

Genie ZX-135/70 with Jib-Extend Service And Repair Manual

Genie ZX-135/70 with Jib-Extend Service And Repair Manual (253 pages)

Brand: Genie | Category: Boom Lifts | Size: 8 MB

Table of Contents

October
2
Find a Manual for this Model
2
Serial Number Legend
4
Safety Rules

5
- Table of Contents
  7
Specifications

13
Repair Procedures

31
- Introduction
  31
- About this Section
  32
Platform Controls

33
- Platform Circuit Board
  34
  - How to Remove the LED Circuit Board
    35
- Joysticks - How to Calibrate a Joystick
  35
Platform Components

44
- Platform
  44
- Platform Leveling Cylinder
  45
  - Specifications
    45
- October
  45
- Platform Rotator
  46
  - How to Bleed the Platform Rotator
    47
- Platform Level Sensor - How to Calibrate the Platform Level Sensor
  48
- Platform Overload System (if Equipped)
  49
- Platform Overload Recovery Message
  51
Jib Boom Components

52
Boom Components

68
Engines

96
- RPM Adjustment
  96
- Flex Plate
  96
  - How to Install the Flex Plate
    97
Ground Controls

98
- Bypass/Recovery Key Switch
  98
  - How to Use the Recovery Mode
    100
- Circuit Boards
  101
- Membrane Decal
  103
- Full Machine Calibration
  104
Display Module

105
Hydraulic Pumps

114
- Function Pump
  114
- Drive Pump
  117
  - How to Prime the Drive Pump
    118
Manifolds

120
- Function Manifold Components
  120
- Valve Adjustments - Function Manifold
  124
- Platform Manifold
  126
- Jib Boom Manifold
  128
- Flow Control Mainfold
  130
- Function Enable Valve
  131
- Turntable Rotation Manifold
  132
- Steer and Axle Manifold
  134
- Valve Adjustments - Steer and Axle Manifold
  138
- Traction Manifold Components
  140
- Valve Adjustments - Traction Manifold
  144
- Drive Oil Diverter Manifold Components (Welder Option)
  145
- Valve Coils
  146
Turntable Rotation Components

148
- Turntable Rotation Assembly
  148
  - How to Adjust the Turntable Rotation Gear Backlash
    149
- Turntable Level Sensor - How to Calibrate the Turntable Level Sensor
  150
Axle Components

153
- Steer Sensors
  153
  - How to Calibrate a Replacement Steer Sensor
    155
  - How to Calibrate All Steer Sensors
    156
  - October
    156
- Steer Cylinders
  158
- Axle Extension Cylinders
  159
- Axle Angle Sensors - How to Calibrate the Axle Angle Sensors
  160
Fault Codes

163
- Introduction
  163
- Section 4 Fault Codes
  163
- Control System Fault Codes
  164
- Fault Matrix
  181
Deutz TD 2.9 L4 Engine Fault Codes

182
Perkins 854F-34T Engine Fault Code

197
Schematics

205
- Introduction
  205
- Section 5 Schematics
  205
- Wire Circuit Legend
  206
- Wire Color Legend
  210
- Limit Switches and Angle Sensors
  215
- Circuit Connector Legend
  219
- Drive Chassis and Platform Controller Pin Legend
  222
- Safety Controller Pin Legend
  223
- Turntable Controller Pin Legend
  224
- Telematics Connector Pin Legend
  225
- Engine Relay and Fuse Panel Legend - Deutz Td2011L04I
  226
- Engine Relay and Fuse Panel Legend - Deutz TD2.9
  227
- Engine Relay and Fuse Panel Legend - Perkins 1104D-44T
  228
- Engine Relay and Fuse Panel Legend - Perkins 854F-34T
  229
- Electrical Symbols Legend
  230
- Hydraulic Symbols Legend
  231
- Perkins 1104D Engine Electrical Schematic
  234
- Perkins 854F-34T Engine Electrical Schematic
  236
- Perkins 854F-34T Engine Harness
  237
- Deutz TD2.9 Engine Electrical Schematic
  240
- Deutz TD2.9 Engine Harness
  241
- Hydraulic Generator (Welder Option)
  244
- Generator Wiring Schematic
  245
- Hydraulic Schematic (to SN ZX13516H-2804)
  248
- Hydraulic Schematic (from SN ZX13516H-2805)
  249
- Electrical Schematic
  251
- Electrical Schematic
  252

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Genie ZX-135/70 with Jib-Extend Maintenance Manual

Genie ZX-135/70 with Jib-Extend Maintenance Manual (182 pages)

Brand: Genie | Category: Boom Lifts | Size: 8 MB

Table of Contents

Genie ZX-135/70 with Jib-Extend Maintenance Manual

Genie ZX-135/70 with Jib-Extend Maintenance Manual (157 pages)

Brand: Genie | Category: Boom Lifts | Size: 5 MB

Table of Contents

Genie ZX-135/70 with Jib-Extend Maintenance Manual

Genie ZX-135/70 with Jib-Extend Maintenance Manual (178 pages)

Brand: Genie | Category: Boom Lifts | Size: 8 MB

Table of Contents

Genie ZX-135/70 with Jib-Extend Operator's Manual

Genie ZX-135/70 with Jib-Extend Operator's Manual (82 pages)

with Jib - Extend

Brand: Genie | Category: Boom Lifts | Size: 12 MB

Table of Contents

Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
8
General Safety
11
Personal Safety
17
Work Area Safety
18
Legend
28
Controls
29
Inspections
38
Operating Instructions
59
Transport and Lifting Instructions
73
Maintenance
76
Specifications
80

Genie ZX-135/70 with Jib-Extend Operator's Manual

Genie ZX-135/70 with Jib-Extend Operator's Manual (65 pages)

Boom Lift

Brand: Genie | Category: Lifting Systems | Size: 7 MB

Table of Contents

Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
6
General Safety
8
Personal Safety
11
Work Area Safety
12
Legend
20
Controls
21
Inspections
30
Operating Instructions
48
Transport and Lifting Instructions
57
Maintenance
60
Specifications
63

Genie ZX-135/70 with Jib-Extend Installation Instructions Manual

Genie ZX-135/70 with Jib-Extend Installation Instructions Manual (16 pages)

Software Update

Brand: Genie | Category: Boom Lifts | Size: 0 MB

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