Technical Data - Engine Tightening Torques; All 125/150/200 Models; All 250/300 Models - KTM 125 EXC EU 2010 Owner's Manual

TECHNICAL DATA - ENGINE TIGHTENING TORQUES

All 125/150/200 models

16.1
Remaining screws, engine
Screw, alternator cover
Screw, exhaust control cover
Screw, ignition system/stator
Screw, water pump wheel
Remaining screws, engine
Screw, clutch cover
Screw, clutch spring
Screw, engine housing
Screw, gear oil level check
Screw, shift lever
Screw, water pump cover
Screw, cylinder head
Nuts, cylinder base
Remaining screws, engine
Screw, kickstarter
Screw, shift drum locating
Remaining screws, engine
Drain plug, water pump cover
Gear oil drain plug
Nut, rotor
Gear oil drain plug with magnet
Spark plug
Nut, primary gear
Nut, inner clutch hub

All 250/300 models

16.2
Remaining screws, engine
Screw, exhaust control cover
Screw, ignition pulse generator
Screw, retaining bracket of exhaust
control
Screw, water pump wheel
Remaining screws, engine
Screw, alternator cover/electric starter
(250 EXC AUS/XC‑W/XC, all 300 mod-
els)
Screw, clutch cover
Screw, clutch spring
Screw, control flap of exhaust control
Screw, engine housing
Screw, gear oil level check
Screw, intake flange
Screw, intermediate wheel bolt
Screw, shift drum locating
Screw, shift lever
Screw, stator bracket
Screw, water pump cover
Remaining screws, engine
Screw, cylinder head
Screw, kickstarter
M5
M5
M5
M5
M5
M6
M6
M6
M6
M6
M6
M6
M7
M8
M8
M8
M8
M10
M10x1
M10x1
M12x1
M12x1.5
M14x1.25
M16LHx1.5
M18x1.5
M5
M5
M5
M5
M5
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M6
M8
M8
M8
6 Nm (4.4 lbf ft)
5 Nm (3.7 lbf ft)
5 Nm (3.7 lbf ft)
6 Nm (4.4 lbf ft)
6 Nm (4.4 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
14 Nm (10.3 lbf ft)
10 Nm (7.4 lbf ft)
18 Nm (13.3 lbf ft)
30 Nm (22.1 lbf ft)
25 Nm (18.4 lbf ft)
25 Nm (18.4 lbf ft)
25 Nm (18.4 lbf ft)
45 Nm (33.2 lbf ft)
15 Nm (11.1 lbf ft)
15 Nm (11.1 lbf ft)
60 Nm (44.3 lbf ft)
20 Nm (14.8 lbf ft)
25 Nm (18.4 lbf ft)
130 Nm (95.9 lbf ft)
130 Nm (95.9 lbf ft)
6 Nm (4.4 lbf ft)
5 Nm (3.7 lbf ft)
6 Nm (4.4 lbf ft)
7 Nm (5.2 lbf ft)
6 Nm (4.4 lbf ft)
10 Nm (7.4 lbf ft)
8 Nm (5.9 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
10 Nm (7.4 lbf ft)
8 Nm (5.9 lbf ft)
8 Nm (5.9 lbf ft)
10 Nm (7.4 lbf ft)
14 Nm (10.3 lbf ft)
8 Nm (5.9 lbf ft)
10 Nm (7.4 lbf ft)
25 Nm (18.4 lbf ft)
27 Nm (19.9 lbf ft)
25 Nm (18.4 lbf ft)
99
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®
Loctite 222
®
Loctite 243™
–
–
–
–
–
®
Loctite 243™
®
Loctite 243™
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–
–
®
Loctite 243™
®
Loctite 243™
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–
–
–
–
–
®
Loctite 243™
®
Loctite 243™
–
–
®
Loctite 243™
®
Loctite 243™
®
Loctite 243™
–
–
–
–
®
Loctite 243™
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–
–
®
Loctite 2701
®
Loctite 243™
®
Loctite 243™
®
Loctite 243™
®
Loctite 243™
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®
Loctite 243™