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SETUP INSTRUCTIONS
2011
125 EXC EU
125 EXC SIX DAYS EU
200 EXC EU
200 EXC AUS
200 XC‑W USA
250 EXC EU
250 EXC AUS
250 EXC SIX DAYS EU
250 XC‑W USA
300 EXC EU
300 EXC AUS
300 EXC SIX DAYS EU
300 XC‑W USA
Art. no. 3211693en

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Summary of Contents for KTM 125 EXC EU 2011

  • Page 1 SETUP INSTRUCTIONS 2011 125 EXC EU 125 EXC SIX DAYS EU 200 EXC EU 200 EXC AUS 200 XC‑W USA 250 EXC EU 250 EXC AUS 250 EXC SIX DAYS EU 250 XC‑W USA 300 EXC EU 300 EXC AUS 300 EXC SIX DAYS EU 300 XC‑W USA Art.
  • Page 3 KTM accepts no liability for delivery options, deviations from illustrations and descriptions, as well as misprints and other errors.
  • Page 4: Means Of Representation

    MEANS OF REPRESENTATION Symbols used The symbols used are explained in the following. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Identifies a page reference (more information is provided on the specified page). Denotes additional information or tips.
  • Page 5 SET‑UP Unpacking and setting up the vehicle Packaging 2 – Remove the box and the plastic packaging. Info An assistant prevents the motorcycle from falling over. To avoid damaging the motorcycle during the setup, leave the protective film on the vehicle until you have finished. –...
  • Page 6 SET‑UP Info The upper milled groove in the fork leg must be flush with the top edge of the upper triple clamp. Position bleeder screws toward the front. – Remove screws . Remove the handlebar clamp.  0 0 1 0 0 1 –...
  • Page 7 SET‑UP (EXC, EXC SIX DAYS) – Attach the retaining bracket for the connector, the turn signal bracket with the turn signal and the speedometer to the upper triple clamp. Guideline Remaining screws, chassis 10 Nm (7.4 lbf ft) – Connect the connector. 600818-10 (XC-W) –...
  • Page 8 Mount and tighten the rear mirror adapter and rear mirror on both sides. – Mount the reflector. – Position all controls exactly on the handlebar. Tighten all screws. – Refuel. ( p. 11) – Print out the current PDI form found on KTM DEALER.NET and perform the delivery inspection. 101038-01...
  • Page 9 WORK Removing the seat – Remove screw . Lift up the seat at the rear, pull it back and then remove from  above. 500080-10 Mounting the seat – Hook in the front of the seat at the collar bushing of the fuel tank, lower at the rear and simultaneously push forward.
  • Page 10 Environmental hazard Battery parts and acid are harmful to the environment. – Do not discard batteries with the household trash. Dispose of a defective battery in an environmentally compatible manner. Give the battery to your KTM dealer or to a recycling center that accepts used batteries.
  • Page 11 WORK Warning Environmental hazard Hazardous substances cause environmental damage. – Oil, grease, filters, fuel, cleaners, brake fluid, etc., should be disposed of as stipulated in applicable regulations. Info Even when there is no load on the battery, it still loses power steadily. The charge state and the type of charge are very important for the service life of the battery.
  • Page 12 WORK Refitting the headlight mask with the headlight (EXC, EXC SIX DAYS) – Connect the electric plug connector  303402-11 – Position the headlight mask and fix it with the rubber band  Info Ensure that the holding lugs engage in the fender. –...
  • Page 13 WORK Refueling 3.12 Danger Fire hazard Fuel is highly flammable. – Never refuel the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no fuel is spilt, especially on hot vehicle components. Clean up spilt fuel immediately. –...
  • Page 14: Technical Data - Chassis Tightening Torques

    TECHNICAL DATA - CHASSIS TIGHTENING TORQUES – Spoke nipple, front wheel M4.5 5… 6 Nm (3.7… 4.4 lbf ft) – Screw, frame protector 3 Nm (2.2 lbf ft) – Screw, spoiler on fuel tank (XC-W) M5x12 1.5 Nm (1.11 lbf ft) –...
  • Page 15 2-stroke engine oil According to – JASO FC ( p. 15) Guideline – ® Only use high quality 2-stroke engine oil of a well-known brand. KTM recommends Motorex products. Fully synthetic Supplier ® Motorex – Cross Power 2T Super unleaded gasoline, mixed with 2-stroke engine oil (1:60) According to –...
  • Page 16: Auxiliary Substances

    AUXILIARY SUBSTANCES Long-life grease Guideline – ® KTM recommends Motorex products. Supplier ® Motorex – Bike Grease 2000...
  • Page 17 STANDARDS JASO FC JASO FC is a classification for a 2-stroke engine oil that was specifically developed for the extreme demands of racing. Thanks to first rate synthetic esters and specially designed additives, superb combustion is achieved even under extreme operating conditions.
  • Page 18 *3211693en* 3211693en KTM-Sportmotorcycle AG 5230 Mattighofen/Austria http://www.ktm.com...