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KTM 125 EXC EU 2012 Setup Instructions
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KTM 125 EXC EU 2012 Setup Instructions

KTM 125 EXC EU 2012 Setup Instructions

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SETUP INSTRUCTIONS
2012
125 EXC EU
125 EXC SIX DAYS EU
200 EXC EU
200 EXC AUS
200 XC‑W USA
250 EXC EU
250 EXC AUS
250 EXC SIX DAYS EU
250 XC‑W USA
300 EXC EU
300 EXC AUS
300 EXC SIX DAYS EU
300 XC‑W USA
Art. no. 3211812en

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Summary of Contents for KTM 125 EXC EU 2012

  • Page 1 SETUP INSTRUCTIONS 2012 125 EXC EU 125 EXC SIX DAYS EU 200 EXC EU 200 EXC AUS 200 XC‑W USA 250 EXC EU 250 EXC AUS 250 EXC SIX DAYS EU 250 XC‑W USA 300 EXC EU 300 EXC AUS 300 EXC SIX DAYS EU 300 XC‑W USA Art.
  • Page 3 KTM accepts no liability for delivery options, deviations from illustrations and descriptions, as well as misprints and other errors.

  • Page 4: Means Of Representation

    MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 SETUP Unpacking and setting up the vehicle Packaging 2 – Remove the box and the plastic packaging. Info An assistant prevents the motorcycle from falling over. To avoid damaging the motorcycle during the setup, leave the protective film on the vehicle until you have finished. –...
  • Page 6 SETUP Info The topmost milled groove in the fork leg must be flush with the top edge of the upper triple clamp. Position the bleeder screws toward the front. – Remove screws . Take off the handlebar clamps. – Remove screws .
  • Page 7 SETUP (All EXC models) – Attach the retaining bracket for the connector, the turn signal bracket with the turn signal, and the speedometer to the upper triple clamp. Guideline Remaining screws, chassis 10 Nm (7.4 lbf ft) 401408-01 (XC-W) – Attach the speedometer to the upper triple clamp.
  • Page 8 SETUP (All EXC models) – Mount the turn signal switch. 401382-01 (200 EXC AUS) – Mount switch B00087-11 (250/300 EXC AUS) – Mount switch – Install the front fender. ( p. 11) – Correctly mount the fuel tank breather. (All EXC models) –...
  • Page 9 – Mount the reflector. – Position all controls in their exact positions on the handlebar. Tighten all screws. – Refuel. ( p. 12) – Print out the current PDI form found on KTM DEALER.NET and perform the delivery inspection. B00909-01...
  • Page 10 WORK Removing the seat – Remove screw . Lift up the seat at the rear, pull it back and then remove from above. B00817-10 Mounting the seat – Hook in the front of the seat at the collar bushing of the fuel tank, lower at the rear and simultaneously push forward.
  • Page 11 Environmental hazard The battery contains elements that are harmful to the environment. – Do not discard batteries with the household trash. Dispose of a defective battery in an environmentally compatible manner. Give the battery to your KTM dealer or to a recycling center that accepts used batteries.
  • Page 12 WORK Warning Environmental hazard Hazardous substances cause environmental damage. – Oil, grease, filters, fuel, cleaners, brake fluid, etc., should be disposed of as stipulated in applicable regulations. Info Even when there is no load on the battery, it still loses power steadily. The charge state and the type of charge are very important for the service life of the battery.
  • Page 13 WORK Subsequent work – Mount the seat. ( p. 8) Installing the front fender – Ensure that the spacers are mounted in the fender. – Position the front fender. Mount and tighten screws Guideline Remaining screws, chassis 10 Nm (7.4 lbf ft) Info Make sure the holding lugs engage in the start number plate.
  • Page 14 WORK Opening the filler cap 3.10 Danger Fire hazard Fuel is highly flammable. – Never refuel the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no fuel is spilt, especially on hot vehicle components. Clean up spilt fuel immediately. –...
  • Page 15 WORK – Switch off the engine. – Open the filler cap. ( p. 12) – Fill the fuel tank with fuel up to measurement Guideline Measurement of 35 mm (1.38 in) Total fuel tank 9.5 l Super unleaded gasoline, mixed with capacity, approx.

  • Page 16: Technical Data - Tightening Torques For Chassis

    TECHNICAL DATA - TIGHTENING TORQUES FOR CHASSIS – Spoke nipple, front wheel M4.5 5… 6 Nm (3.7… 4.4 lbf ft) – Screw, battery terminal 2.5 Nm (1.84 lbf ft) (All 250/300 models) – Screw, frame protector 3 Nm (2.2 lbf ft) –...
  • Page 17 2-stroke engine oil According to – JASO FC ( p. 17) Guideline – ® Only use high quality 2-stroke engine oil of a well-known brand. KTM recommends Motorex products. Fully synthetic Supplier ® Motorex – Cross Power 2T Super unleaded (ROZ 95/RON 95/PON 91) According to –...

  • Page 18: Auxiliary Substances

    AUXILIARY SUBSTANCES Long-life grease Guideline – ® KTM recommends Motorex products. Supplier ® Motorex – Bike Grease 2000...
  • Page 19 STANDARDS JASO FC JASO FC is a classification for a 2-stroke engine oil that was specifically developed for the extreme demands of racing. Thanks to first rate synthetic esters and specially designed additives, superb combustion is achieved even under extreme operating conditions.
  • Page 20 *3211812en* 3211812en KTM-Sportmotorcycle AG 5230 Mattighofen/Austria http://www.ktm.com...

This manual is also suitable for:

125 exc six days eu 2012200 xc-w usa 2012200 exc aus 2012250 exc eu 2012250 exc aus 2012250 exc six days eu 2012 ... Show all