Checking The Basic Position Of The Shift Lever; Adjusting The Basic Position Of The Shift Lever; Carburetor - KTM 125 EXC EU 2010 Owner's Manual

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MAINTENANCE WORK ON CHASSIS AND ENGINE

Checking the basic position of the shift lever

11.101
A
0 0 0 A

Adjusting the basic position of the shift lever

11.102

Carburetor

11.103
Inject the liquid into the system until it escapes from hole
cylinder without bubbles.
To prevent overflow, drain fluid occasionally from the master cylinder reservoir.
Remove the bleeding syringe. Mount and tighten the bleeder screw.
Correct the fluid level of the hydraulic clutch.
Guideline
Fluid level under top edge of con-
tainer
B00042-10
Position the cover with the membrane. Mount and tighten the screws.
Sit on the vehicle in the riding position and determine the distance between the
upper edge of your boot and shift lever
Distance between shift lever and upper
edge of boot
»
If the distance does not meet specifications:
Adjust the basic position of the shift lever.
400692-10
x
Remove screw
B00065-10
Clean gear teeth
Mount the shift lever on the shift shaft in the required position and engage the
gearing.
Info
The range of adjustment is limited.
The shift lever must not come into contact with any other vehicle compo-
nents during the shift procedure.
Mount and tighten the screw.
B00066-10
Guideline
Screw, shift lever
The idle setting of the carburetor has a big influence on the starting behavior, idling
stability and the response to opening of the throttle. An engine with a correctly set idle
speed is easier to start than if the idle is set wrongly.
Info
The carburetor and its components are subject to increased wear caused by
engine vibration. Wear can result in malfunctioning.
The carburetor factory settings are as follows.
B00048-11
(150 XC USA)
Altitude above sea level
Ambient temperature
.
10... 20 mm (0.39... 0.79 in)
and remove shift lever
.
of the shift lever and shift shaft.
M6
500 m (1,640 ft)
20 °C (68 °F)
of the master
4 mm (0.16 in)
(
p. 85)
x
Loctite
®
243™
14 Nm
(10.3 lbf ft)
85

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