Table Of Contents - Mitsubishi V5A51 Manual

Table of Contents

Table Of Contents1
General Information3
Sectional View Transmission3
Sectional View Transfer4
Hydraulic Control System5
Transmission Model Table - Model 20016
Specifications 23E-1-16
General Specifications7
Service Specifications8
Transmission8
Transfer8
Valve Body Spring Identification9
Torque Specifications10
Snap Ring, Thrust Race, Spacer And Pressure Plate For Adjustment12
Thrust Race (For Adjustment Of Direct Planetary Carrier End Play)12
Snap Ring (For Adjustment Of Underdrive Clutch And Overdrive Clutch End Play)12
Thrust Race (For Adjustment Of Overdrive Clutch Return Spring Retainer End Play)12
Pressure Plate (For Adjustment Of Second Brake End Play)13
Snap Ring (For Adjustment Of Center Support And Brake Reaction Plate End Play)13
Snap Ring (For Adjustment Of Reverse Clutch End Play)13
Snap Ring (For Adjustment Of Direct Clutch End Play)13
Snap Ring (For Adjustment Of Low/Reverse Brake End Play)14
Spacer (For Adjustment Of Input Gear Bearing End Play)14
Spacer (For Adjustment Of Countershaft Gear End Play)14
Snap Ring (For Adjustment Of Countershaft Gear Bearing End Play)14
Snap Ring (For Adjustment Of Differential Lock Hub End Play)15
Snap Ring (For Adjustment Of 2-4Wd Clutch Hub End Play)15
Snap Ring (For Adjustment Of Rear Output Shaft Bearing End Play)15
Snap Ring (For Adjustment Of Rear Output Shaft Annulus Gear End Play)15
Snap Ring (For Adjustment Of Rear Output Shaft Preload)16
Spacer (For Adjustment Of Rear Output Shaft End Play)16
Sealants17
Form-In-Place Gasket (Fipg)18
Lubricants18
Disassembly18
Form-In-Place Gasket Application18
Special Tools19
2-119
Transmission And Transfer24
Disassembly And Assembly24
Assembly Service Point24
3-124
Transfer Case Adapter25
4-125
"Ba Sealing Cap Installation26
"Ca Parking Sprag Spring Installation26
5-127
Assembly42
Identification Of Thrust Bearings And Thrust Races43
Reverse And Overdrive Clutch62
6-162
Disassembly Service Point63
Aa" Snap Ring Removal63
"Aa D-Ring Installation63
"Da Snap Ring Installation63
"Ea Clutch Plate/Clutch Disc/Reaction Plate Installation64
"Fa Snap Ring Installation64
"Ga Clutch Plate/Clutch Disc/Reaction Plate Installation64
"Ha Snap Ring Installation65
Second Brake66
7-166
Low/Reverse Annulus Gear67
"Aa One-Way Clutch Installation67
8-167
"Ba Stopper Plate Installation68
"Ca Thrust Bearing No. 6 Installation68
"Da Thrust Bearing No. 5 Installation68
Center Support69
9-169
"Ba O-Ring Installation70
"Ca Snap Ring Installation70
Underdrive Clutch71
10-171
"Ba Return Spring Installation72
"Da Clutch Plate/Clutch Disc/Reaction Plate Installation73
"Ea Snap Ring Installation73
Valve Body74
11-174
Aa" Solenoid Valve Removal77
"Aa Solenoid Valve Installation77
"Ba Dowel Pin Installation77
"Ca Knock Bushing Installation77
"Da Knock Bushing Installation78
"Ea Spring/Steel Ball (Line Relief) Installation78
"Fa Spring/Steel Ball (Orifice Check Ball)/Ball (Orifice Check Ball)/Damping Valve Spring/Seal Ring/Damping Valve Installation78
"Ga Manual Valve Installation79
Direct Annulus Gear80
"Aa Thrust Bearing No. 11 Installation80
12-180
"Ba Thrust Bearing No. 10 Installation81
Direct Clutch82
"Ba Snap Ring Installation83
"Ca Clutch Plate/Clutch Disc/Reaction Plate Installation83
Output Shaft Support85
14-185
15-186
Aa" Chain/Front Output Shaft/Sun Gear Removal90
Ab" Oil Pool Cover Removal90
"Aa Oil Pool Cover Installation90
"Ba Oil Seal Installation90
"Ea H-L Shift Fork/H-L Clutch Sleeve Installation91
"Fa Spacer Installation91
"Ga Transfer Case Plate Installation91
"Ia Steel Ball/Spacer Installation92
"Ja 2-4Wd Shift Fork/2-4Wd Clutch Sleeve Installation93
"Ka Snap Ring Installation93
"La Synchronizer Outer Ring/Synchronizer Cone/Synchronizer Inner Ring Installation93
"Ma Drive Sprocket/Front Output Shaft/Chain Installation93
"Na Rear Output Shaft Installation94
"Pa Snap Ring Installation94
"Qa Spacer Installation95
"Ra Oil Seal Installation95
"Sa Rear Cover Installation95
Inspection96
"Ta Main Shift Rail/Shift Actuator Installation96
"Ua Shift Rail Drive Gear Installation96
"Wa Switch Installation96
Transfer Case Plate97
16-197
"Ba Bolt Installation98
Input Gear99
Aa" Ball Bearing Removal99
"Aa Ball Bearing Installation99
17-199
Countershaft Gear101
Ab" Spacer/Roller Bearing/Inner Race Removal101
18-1101
"Aa Inner Race/Roller Bearing/Spacer Installation102
"Ca Ball Bearing Installation102
Rear Output Shaft103
19-1103
Front Output Shaft105
20-1105
Transfer Drive Shaft107
21-1107
Shift Rail Drive Gear108
"Aa Shift Rail Drive Gear Installation108
22-1108
2-4Wd Shift Rail And H-L Shift Rail109
"Aa Shift Fork/Shift Rail Installation109
"Ba Spring Pin Installation109