Gear Shift Spindle Installation - DAELIM ROADWIN VJ125 Service Manual

CLUTCH/GEARSHIFT
COLLAR
DRUM STOPPER
GEAR SHIFT CAM GEAR SHIFT CAM GEAR SHIFT CAM
GEAR SHIFT CAM GEAR SHIFT CAM GEAR SHIFT CAM GEAR SHIFT CAM
GEAR SHIFT CAM GEAR SHIFT CAM GEAR SHIFT CAM GEAR SHIFT CAM GEAR SHIFT CAM GEAR SHIFT CAM
GEAR SHIFT CAM GEAR SHIFT CAM GEAR SHIFT CAM GEAR SHIFT CAM GEAR SHIFT CAM
BOLT BOLT BOLT
BOLT BOLT BOLT BOLT
BOLT BOLT BOLT BOLT
BOLT BOLT BOLT BOLT
BOLT BOLT BOLT
THRUST WASHER
GEAR SHIFT SPINDLE
PUNCH MARK PUNCH MARK PUNCH MARK PUNCH MARK PUNCH MARK
PUNCH MARK PUNCH MARK PUNCH MARK PUNCH MARK
PUNCH MARK PUNCH MARK PUNCH MARK PUNCH MARK
PUNCH MARK PUNCH MARK PUNCH MARK
GEAR CHANGE ARM GEAR CHANGE ARM GEAR CHANGE ARM
GEAR CHANGE ARM GEAR CHANGE ARM GEAR CHANGE ARM GEAR CHANGE ARM
GEAR CHANGE ARM GEAR CHANGE ARM GEAR CHANGE ARM GEAR CHANGE ARM
GEAR CHANGE ARM GEAR CHANGE ARM GEAR CHANGE ARM GEAR CHANGE ARM GEAR CHANGE ARM
7-8
SPRING
BOLT BOLT BOLT BOLT BOLT
BOLT BOLT
BOLT BOLT BOLT BOLT BOLT BOLT
BOLT BOLT BOLT BOLT BOLT
DRUM STOPPER DRUM STOPPER DRUM STOPPER
DRUM STOPPER DRUM STOPPER
DRUM STOPPER DRUM STOPPER DRUM STOPPER DRUM STOPPER DRUM STOPPER DRUM STOPPER
DRUM STOPPER DRUM STOPPER DRUM STOPPER DRUM STOPPER
DRUM STOPPER
PART
RETURN SPRING TEETH RETURN SPRING TEETH RETURN SPRING TEETH RETURN SPRING TEETH RETURN SPRING TEETH
RETURN SPRING TEETH RETURN SPRING TEETH
RETURN SPRING TEETH RETURN SPRING TEETH RETURN SPRING TEETH RETURN SPRING TEETH RETURN SPRING TEETH RETURN SPRING TEETH
RETURN SPRING TEETH RETURN SPRING TEETH RETURN SPRING TEETH RETURN SPRING TEETH RETURN SPRING TEETH
HEX BOLT HEX BOLT HEX BOLT
HEX BOLT HEX BOLT HEX BOLT HEX BOLT
HEX BOLT HEX BOLT HEX BOLT HEX BOLT
HEX BOLT HEX BOLT HEX BOLT HEX BOLT HEX BOLT
INSTALLATION
Install the collar, spring, drum stopper and bolt.
Tighten the bolt.
TORQUE : 1.2kgf m(12N m)
Press the drum stopper, and install the gear shift
cam, aligning the roller with the gear shift cam
hole.
Install the thrust washer into the gear shift spindle.
Install the gear shift spindle into the crank case,
aligning the teeth of the return spring with the
tappet of the right crank case as shown.
Install the following:
- Clutch assembly.
- R. crank case cover
Install the gear shift arm aligning its slit with the
punch mark on the gear shift spindle.
Install and tighten the pinch bolt to the specified
torque.