Front Master Cylinder Installation; Rear Master Cylinder Removal - DAELIM ROADWIN VJ125 Service Manual

BOLT
BOLT BOLT BOLT BOLT
BOLT BOLT BOLT BOLT BOLT BOLT
BOLT BOLT
BOLT BOLT BOLT
HANDLE LEVER
HANDLE LEVER HANDLE LEVER HANDLE LEVER HANDLE LEVER
HANDLE LEVER HANDLE LEVER HANDLE LEVER HANDLE LEVER
HANDLE LEVER HANDLE LEVER HANDLE LEVER HANDLE LEVER
HANDLE LEVER HANDLE LEVER HANDLE LEVER
MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER
MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER
MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER
MASTER CYLINDER MASTER CYLINDER MASTER CYLINDER
PUNCH MARK PUNCH MARK PUNCH MARK
PUNCH MARK PUNCH MARK
PUNCH MARK PUNCH MARK PUNCH MARK PUNCH MARK PUNCH MARK PUNCH MARK
PUNCH MARK PUNCH MARK PUNCH MARK PUNCH MARK
PUNCH MARK
"UP' MARK "UP' MARK "UP' MARK "UP' MARK "UP' MARK
"UP' MARK "UP' MARK "UP' MARK "UP' MARK
"UP' MARK "UP' MARK "UP' MARK "UP' MARK
"UP' MARK "UP' MARK "UP' MARK
HOLDER HOLDER HOLDER HOLDER HOLDER
HOLDER HOLDER HOLDER HOLDER
HOLDER HOLDER HOLDER HOLDER
HOLDER HOLDER HOLDER
SWITCH CONNECTORS SWITCH CONNECTORS SWITCH CONNECTORS
SWITCH CONNECTORS SWITCH CONNECTORS SWITCH CONNECTORS SWITCH CONNECTORS
SWITCH CONNECTORS SWITCH CONNECTORS SWITCH CONNECTORS SWITCH CONNECTORS
SWITCH CONNECTORS SWITCH CONNECTORS SWITCH CONNECTORS SWITCH CONNECTORS SWITCH CONNECTORS
WASHERS WASHERS WASHERS
WASHERS WASHERS WASHERS WASHERS
WASHERS WASHERS WASHERS WASHERS
WASHERS WASHERS WASHERS WASHERS WASHERS
NUT NUT NUT
NUT NUT
NUT NUT NUT NUT NUT NUT
NUT NUT NUT NUT
NUT
BOLTS BOLTS BOLTS
BOLTS BOLTS BOLTS BOLTS
BOLTS BOLTS BOLTS BOLTS
BOLTS BOLTS BOLTS BOLTS BOLTS
WASHERS WASHERS WASHERS WASHERS WASHERS
WASHERS WASHERS WASHERS WASHERS
WASHERS WASHERS WASHERS WASHERS
WASHERS WASHERS WASHERS
OIL BOLT OIL BOLT OIL BOLT OIL BOLT OIL BOLT
OIL BOLT OIL BOLT OIL BOLT OIL BOLT OIL BOLT OIL BOLT
OIL BOLT OIL BOLT
OIL BOLT OIL BOLT OIL BOLT OIL BOLT OIL BOLT
BOLT BOLT BOLT BOLT BOLT
BOLT BOLT BOLT BOLT
BOLT BOLT BOLT BOLT
BOLT BOLT BOLT
OIL BOLT OIL BOLT OIL BOLT
OIL BOLT OIL BOLT OIL BOLT OIL BOLT
OIL BOLT OIL BOLT OIL BOLT OIL BOLT
OIL BOLT OIL BOLT OIL BOLT OIL BOLT OIL BOLT
HYDRAULIC BRAKE
Install the RH. handle lever assembly, tighten the bolt.
Hold the bolt and tighten the nut.
INSTALLATION
Place the master cylinder assembly on the handlebar.
Align the end of the master cylinder with the punch
mark on the handlebar.
Install the master cylinder holder with the "UP" mark
facing up.
Tighten the upper bolt first, then the lower bolt.
Install the brake hose eyelet with the oil bolt and new
washers.
Tighten the oil bolt to the specified torque.
TORQUE : 3.4 kgf m (34 N m)
Connect the brake light switch wire connectors.
Fill the reservoir to the upper level and bleed the brake
system. ( 15-7)
REAR MASTER CYLINDER
REMOVAL
Drain the rear hydraulic system. ( 15-3)
Remove the rear reservoir mounting bolt.
Remove the rear brake hose oil bolt and washers.
Brake fluid causes damage to the painted, plastic or
rubber parts. Do not spill fluid on these parts.
If contaminated, gently wipe off the fluid with a
piece of cloth or wash in water. Close hose joints
properly to prevent leakage of brake fluid.
15-13