Front Brake Caliper Removal; Front Brake Caliper Disassembly - DAELIM ROADWIN VJ125 Service Manual

HYDRAULIC BRAKE
WASHERS WASHERS WASHERS WASHERS WASHERS
WASHERS WASHERS WASHERS WASHERS
WASHERS WASHERS WASHERS WASHERS
WASHERS WASHERS WASHERS
BOLT
BOLT BOLT BOLT BOLT
BOLT BOLT BOLT BOLT BOLT BOLT
BOLT BOLT
BOLT BOLT BOLT
BOLTS BOLTS BOLTS
BOLTS BOLTS BOLTS BOLTS
BOLTS BOLTS BOLTS BOLTS
BOLTS BOLTS BOLTS BOLTS BOLTS
BRAKE CALIPER
BRAKE CALIPER BRAKE CALIPER BRAKE CALIPER BRAKE CALIPER BRAKE CALIPER BRAKE CALIPER
BRAKE CALIPER BRAKE CALIPER BRAKE CALIPER BRAKE CALIPER
BRAKE CALIPER BRAKE CALIPER BRAKE CALIPER BRAKE CALIPER
BRAKE CALIPER BRAKE CALIPER BRAKE CALIPER
15-18
BOLT BOLT BOLT
BOLT BOLT BOLT BOLT
BOLT BOLT BOLT BOLT
BOLT BOLT BOLT BOLT BOLT
OIL BOLT OIL BOLT OIL BOLT OIL BOLT OIL BOLT
OIL BOLT OIL BOLT OIL BOLT OIL BOLT
OIL BOLT OIL BOLT OIL BOLT OIL BOLT
OIL BOLT OIL BOLT OIL BOLT
OIL BOLT/WASHERS
OIL BOLT/WASHERS OIL BOLT/WASHERS OIL BOLT/WASHERS OIL BOLT/WASHERS
OIL BOLT/WASHERS OIL BOLT/WASHERS OIL BOLT/WASHERS OIL BOLT/WASHERS OIL BOLT/WASHERS OIL BOLT/WASHERS
OIL BOLT/WASHERS OIL BOLT/WASHERS
OIL BOLT/WASHERS OIL BOLT/WASHERS OIL BOLT/WASHERS
SPEEDOMETER SPEEDOMETER SPEEDOMETER SPEEDOMETER SPEEDOMETER
SPEEDOMETER SPEEDOMETER SPEEDOMETER SPEEDOMETER
SPEEDOMETER SPEEDOMETER SPEEDOMETER SPEEDOMETER
SPEEDOMETER SPEEDOMETER SPEEDOMETER
CABLE CLAMP CABLE CLAMP CABLE CLAMP CABLE CLAMP CABLE CLAMP
CABLE CLAMP CABLE CLAMP CABLE CLAMP CABLE CLAMP
CABLE CLAMP CABLE CLAMP CABLE CLAMP CABLE CLAMP
CABLE CLAMP CABLE CLAMP CABLE CLAMP
PISTON SEAL PISTON SEAL PISTON SEAL PISTON SEAL PISTON SEAL
PISTON SEAL PISTON SEAL PISTON SEAL PISTON SEAL
PISTON SEAL PISTON SEAL PISTON SEAL PISTON SEAL
PISTON SEAL PISTON SEAL PISTON SEAL
DUST SEAL DUST SEAL DUST SEAL DUST SEAL DUST SEAL
DUST SEAL DUST SEAL DUST SEAL DUST SEAL
DUST SEAL DUST SEAL DUST SEAL DUST SEAL
DUST SEAL DUST SEAL DUST SEAL
Install the brake hose with the oil bolt and new
washers.
Tighten the oil bolt to the specified torque.
TORQUE : 3.4 kgf m (34 N m)
Install and tighten the rear reservoir mounting bolt.
Fill the reservoir to the upper level and bleed the brake
system. ( 15-7)
Adjust the brake pedal height. ( 2-12)
FRONT BRAKE CALIPER
REMOVAL
Drain the front brake hydraulic system. ( 15-5)
Remove the oil bolt and washers.
Remove the speedometer cable clamp.
Remove the caliper mounting bolts, caliper and the
brake pads. ( 15-6)
Avoid spilling fluid on painted, plastic, or rubber
parts.
DISASSEMBLY
Remove the pad spring, slide pin, calipper bracket and
boot from the caliper body.
If there is any wear or damage in the boot, replace it
with a new one.
Install corrugated cardboard or soft wood sheet
between the pistons.
Apply small squirts of air pressure to the fluid inlet to
remove the pistons.
Do not use high pressure air or bring the nozzle
too close to the inlet.
Push the dust seals and piston seals in and lift them out.
Be careful not to damage the piston sliding
surface.
Clean the seal grooves with clean brake fluid.