Removing Engine - BMW R 1100 S Repair Manual

Removing engine

L
Note:
Auxiliary shaft, timing chains, chain tensioner/guide
rails and crankshaft can only be disassembled after
the engine has been removed. All other components
can be disassembled with the engine installed.
•
Drain engine oil.
•
[ABS] Fully drain the brake system.
00 1 520
•
Secure stand, BMW No. 00 1 520, to motorcy-
cle.
•
Remove seat.
•
Remove left side trim.
•
Remove right side trim.
•
Remove the intake air pipe.
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Disengage the fuel tank.
e
Caution:
Fuel is flammable and a hazard to health. Observe
relevant safety regulations.
•
Seal the fuel feed and return lines with hose
clips, BMW No. 13 3 010, and disconnect.
•
Pull the plug connector off the fuel pump unit.
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Lift off fuel tank.
•
Remove the battery.
e
Caution:
Disconnect negative terminal first, then positive ter-
minal.
•
Remove the rear brake caliper.
•
[ABS] Remove rear sensor.
•
Remove inductive sensor from rear wheel drive.
•
The motorcycle is heavy at the rear; use a ratch-
et-lock belt to pull the motorcycle down at the
nose on the lifting platform.
•
Remove rear wheel.
•
Remove retainer from rubber bellows of swinging
arm at rear wheel drive.
•
Swinging-arm bearing studs are secured with
Loctite: heat to max. 120 °C (248 °F) to release.
•
Slacken nut of swinging-arm floating bearing.
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Loosen the floating bearing stud bolt.
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Loosen the fixed bearing stud bolt.
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Disengage reaction link from rear wheel drive.
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Remove fixed and floating bearing stud bolts and
remove rear wheel drive.
•
Remove screw at top of suspension strut.
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[ABS] Disconnect plug from pressure modulator.
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[ABS] Disconnect brake lines from pressure
modulator.
•
[ABS] Remove cover and disconnect cables.
e
Caution:
Comply exactly with the instructions in the Repair
Manual.
aGroup 34/Removing ABS unit
S110010
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[ABS] Remove the pressure modulator.
•
Remove the rear side panel on the right.
•
Disconnect plug for rear wiring harness.
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[ABS] Disconnect sensor plug.
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Disconnect plug for brake-light switch.
•
Disconnect plug for inductive sensor, speedom-
eter.
•
Release right footrest plate.
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[ABS] Remove rear brake lines.
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Disconnect gearshift linkage at ball head.
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Disconnect plug for lambda sensor.
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Disconnect rear silencer from front silencer.
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Remove lambda sensor.
•
Disconnect main frame and use workshop crane,
BMW No. 46 5 640, to lift main frame.
•
Use a screwdriver to press out the universal
shaft.
•
Disconnect plug for air-temperature sensor from
air filter box.
•
Release hose clips at the air intake necks.
•
Push the air intake necks into the air filter box.
S340071
S330170
11.15