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GSi GRAINVUE User Manual

Fan control module
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Fan Control Module
User Manual
PNEG-2394
Version 1.0
Date: 02-08-23
PNEG-2394

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Summary of Contents for GSi GRAINVUE

  • Page 1 Fan Control Module User Manual PNEG-2394 Version 1.0 Date: 02-08-23 PNEG-2394...
  • Page 2 All information, illustrations, photos, and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-2394 Fan Control Module...

  • Page 3: Table Of Contents

    Contents Chapter 1 Safety Precautions ........................5 Safety Guidelines ........................5 Incorrect Reading Hazard ......................5 Product Usage ..........................6 Cautionary Symbol Definitions......................6 Safety Cautions...........................7 Safety Decals ........................... 11 Safety Sign-off Sheet.........................13 Chapter 2 Installing the Fan Control Module....................15 Intended Use of Equipment ......................16 System Overview ........................16 Manufacturer Information......................16 Symbols Used on the Fan Control Module...................17...
  • Page 4 NOTES PNEG-2394 Fan Control Module...

  • Page 5: Chapter 1 Safety Precautions

    Safety Precautions Topics Covered in this Chapter ▪ Safety Guidelines ▪ Incorrect Reading Hazard ▪ Product Usage ▪ Cautionary Symbol Definitions ▪ Safety Cautions ▪ Safety Decals ▪ Safety Sign-off Sheet Safety Guidelines Safety guidelines are general-to-specific safety rules that must be followed at all times. This manual is written to help you understand safe operating procedures and problems that can be encountered by the operator and other personnel when using this equipment.

  • Page 6: Product Usage

    Chapter 1: Safety Precautions Product Usage Using the product according to your function • A responsible body is an individual or group responsible for the use and maintenance of equipment, for ensuring that the equipment is operated within its specifications and operating limits, and for ensuring that operators are adequately trained.

  • Page 7: Safety Cautions

    Chapter 1: Safety Precautions Safety Cautions Use Personal Protective Equipment • Use appropriate personal protective equipment: Respiratory Foot Protection Protection Protection Hearing Head Fall Protection Protection Protection Hand Protection • Wear clothing appropriate to the job. • Remove all jewelry. •...
  • Page 8 Chapter 1: Safety Precautions Maintain Equipment and Work Area • Understand service procedures before doing work. Keep area clean and dry. • Never service equipment while it is operating. Keep hands, feet, and clothing away from moving parts. • Keep your equipment in proper working condition. Replace worn or broken parts immediately.
  • Page 9 Chapter 1: Safety Precautions Confined Space Hazards and Entry Procedures • Note that the interior of this equipment is considered a confined space. Maintenance of this equipment can require access to the confined space. • Access doors must be shut and locked except when access is required.
  • Page 10 Chapter 1: Safety Precautions Do Not Enter Bin • Rotating flighting will kill or dismember. • Flowing material will trap and suffocate. • Crusted material will collapse and suffocate. — If you must enter the bin: 1. Shut off and lock out all power sources. 2.

  • Page 11: Safety Decals

    The safety decals on your equipment are safety indicators which must be carefully read and understood by all personnel involved in the installation, operation, service and maintenance of the equipment. To replace a damaged of missing decal, contact us to receive a free replacement. GSI Decals 1004 E. Illinois Street Assumption, IL 62510 Phone: 1–217–226–4421...
  • Page 12 Chapter 1: Safety Precautions Description Location Decal No. Decal Warning Keep Clear of On bin door DC-GBC-1A Augers covers On bin door Warning Unload Instructions DC-GBC-2A covers Danger Fan Safety Text Fan Control 530-00147 PNEG-2394 Fan Control Module...

  • Page 13: Safety Sign-Off Sheet

    Chapter 1: Safety Precautions Safety Sign-off Sheet Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name...
  • Page 14 NOTES PNEG-2394 Fan Control Module...

  • Page 15: Chapter 2 Installing The Fan Control Module

    Installing the Fan Control Module Topics Covered in this Chapter ▪ Intended Use of Equipment ▪ System Overview ▪ Manufacturer Information ▪ Symbols Used on the Fan Control Module ▪ Technical Specifications and Ratings ▪ Installing the Fan Control Module ▪...

  • Page 16: Intended Use Of Equipment

    Chapter 2: Installing the Fan Control Module Intended Use of Equipment The Fan Control Module is intended to be used with the GrainVue Cable Monitoring System. When connected to a GrainVue Cable Monitoring Hub, the Fan Control Module provides electrical power to the Cable Monitoring Hub and features 8 control channels for use with aeration fans and/or heaters.

  • Page 17: Symbols Used On The Fan Control Module

    Chapter 2: Installing the Fan Control Module Symbols Used on the Fan Control Module Symbol Meaning S.No Warning. Read the following text carefully; it contains important information which, if ignored, may cause the controller to operate improperly. High Voltage. Hazard of electrical shock. Read the message and follow the instructions carefully.

  • Page 18: Installing The Fan Control Module

    Chapter 2: Installing the Fan Control Module Installing the Fan Control Module The Fan Control Module should be mounted 1-2 sheets clockwise from the bin door at an accessible height from the ground. Use the provided Z-brackets and Fan Control Module mounting plate to secure it to the bin.
  • Page 19 Chapter 2: Installing the Fan Control Module 3. Install the provided metal legs (14) onto the backside of the Fan Control Module (1). Make sure the legs are facing sideways as shown below. Figure 2-4 Installing the metal legs to the Fan Control Module Metal leg Fan Control Module 4.

  • Page 20: Connecting The Fan Control Module To The Cable Monitoring Hub

    Chapter 2: Installing the Fan Control Module Connecting the Fan Control Module to the Cable Monitoring Hub Connect the Cable Monitoring Hub (15) to the Fan Control Module (1) with the Cable Hub to Fan Control Module Cable (2). Route the length of the cable (2) from the Cable Monitoring Hub (15) to the Fan Control Module (1) along the bin in the desired manner.
  • Page 21 Chapter 2: Installing the Fan Control Module 5. Locate the green 4 position terminal block (18) marked “HUB” above the cord grip (17). Starting with the white wire and the left most position on the terminal block (18), depress the orange locking tab (19) using a flat head screwdriver with blade width of 1/8"...

  • Page 22: Connecting The Module To Mains Power

    NOTE: Your system will come with either 8 relays (part # 074-11980) or an 8 channel logic driver (Part # 074-11983) for fan control. The fan control method was determined at the time of ordering. If the fan control method must be changed, please contact GrainVue: Email: grainvuesupport@agcocorp.com or Phone: 1-306-490-2446 Only a certified electrician can complete the power supply installation.
  • Page 23 4. Connect the outdoor rated cable to a circuit protected by a 250V, 15A circuit breaker. Label the circuit breaker to indicate that it is used to control power to the GrainVue Fan Control Module, and make sure that the ON and OFF positions are clearly identified.

  • Page 24: Connecting The Module To Fan Controls

    NOTE: The Fan Control Module has no manual shut off for fan control. When wiring relays and other controls, ensure that a manual fan shut off is installed, independent from the GrainVue system. There are two versions of the Fan Control Module, one uses relays to control fans, and the other uses logic signals.
  • Page 25 HOA switch. e. Place the warning decal as shown in Figure 2-15, page 25 onto all fans with GrainVue fan control wiring connected to them. Figure 2-15 Fan control warning decal PNEG-2394 Fan Control Module...
  • Page 26 Chapter 2: Installing the Fan Control Module 2. For logic signal control, follow the steps below: a. Remove the pre-installed knockout plug (22) (for logic signal cable), circled in red. Figure 2-16 Removing the knockout plug Knockout plug (for logic signal cable) b.
  • Page 27 HOA switch. e. Place the warning decal as shown in Figure 2-19, page 27 onto all fans with GrainVue fan control wiring connected to them. Figure 2-19 Fan control warning decal PNEG-2394 Fan Control Module...

  • Page 28: Installing The Plenum Sensor

    Chapter 2: Installing the Fan Control Module Installing the Plenum Sensor NOTE: If the system does not include the Plenum Sensor, proceed to the next section. Leave the cord grip sealing plug located in the center cord grip marked “Plenum Sensor” in place. Do not remove this sealing plug.
  • Page 29 Chapter 2: Installing the Fan Control Module 3. Insert the Plenum Sensor (3) into the 2-1/2" hole with the handle in the downward position as shown Figure 2-20, page 28. Push the foam core of the Plenum Sensor (3) into the hole, sealing all edges of the hole.
  • Page 30 Chapter 2: Installing the Fan Control Module 7. The free end of the Plenum Sensor cable (4) will enter the Fan Control Module (1) through the center cord grip (17) marked “Plenum Sensor”. If you have received the Plenum Sensor (3) with the short cable, proceed to the next step.
  • Page 31 Chapter 2: Installing the Fan Control Module 11.Locate the green 4 position terminal block (27) marked “PLEN” above the cord grip (17). Starting with the white wire and the left most position on the terminal block (27), depress the orange locking tab (19) using a flat head screwdriver with blade width of 1/8"...

  • Page 32: Installing The Outdoor Sensor

    Chapter 2: Installing the Fan Control Module Installing the Outdoor Sensor 1. Mount the provided Outdoor Sensor bracket (28) onto the already installed Z-brackets (11) for the Fan Control Module using 5/16" x 1" bolts (6) and 5/16" nylock nuts (10). Figure 2-24 Installing the Outdoor Sensor bracket 5/16"...
  • Page 33 Chapter 2: Installing the Fan Control Module 4. Use zip ties to secure the Outdoor Sensor cable (30) to the Outdoor Sensor bracket (28) using the slots on the bracket. 5. Open the lid of the Fan Control Module (1) and loosen off the right most cord grip (17) external compression nut marked “Outdoor Sensor”.
  • Page 34 Chapter 2: Installing the Fan Control Module 7. Locate the green 4 position terminal block (31) marked “OUT” above the cord grip (17). Starting with the white wire and the left most position on the terminal block (31), depress the orange locking tab (19) using a flat head screwdriver with blade width of 1/8"...

  • Page 35: Chapter 3 Appendix

    Appendix Topics Covered in this Chapter ▪ Appendix-A: Fan Control Wiring Diagram ▪ Appendix-B: Risk Analysis ▪ Appendix-C: Troubleshooting and Maintenance Appendix-A: Fan Control Wiring Diagram Figure 3-1 Fan control wiring (3 Phase 230 Volt Schematic) PNEG-2394 Fan Control Module...

  • Page 36: Appendix-B: Risk Analysis

    Chapter 3: Appendix Appendix-B: Risk Analysis Risk Mitigation Risk Risk Assessment • The Power Supply Unit is labeled with the warning marking below to indicate potential risk. In normal operation the system is connected to mains AC voltage Electric Shock 120 VAC to 240 VAC, this voltage is potentially dangerous to operators.

  • Page 37: Appendix-C: Troubleshooting And Maintenance

    Chapter 3: Appendix Appendix-C: Troubleshooting and Maintenance Troubleshooting Problem Possible Causes Solution AC Mains input wired Check and confirm that the wiring on the unit is incorrectly. correct. Fan Control Module does not power up, External breaker is OFF. Turn ON the external breaker. indicated by the blue LED “DON”...
  • Page 38 NOTES PNEG-2394 Fan Control Module...

  • Page 39: Limited Warranty - N.a. Grain Products

    The RMA form is found on the OneGSI portal. Service Parts: GSI warrants, subject to all other conditions described in this Warranty, Service Parts which it manufactures for a period of 12 months from the date of purchase unless specified in Enhancements above.
  • Page 40 Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.grainsystems.com Copyright © 2023 by The GSI Group, LLC Printed in the USA CN #409404...