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GSi Sweep II Series Owner's Manual

16" 131' and 135' diameter
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16" Series II Sweep
131' and 135' Diameter
Owner's Manual
PNEG-750-G2
Date: 07-21-10
PNEG-750-G2

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Summary of Contents for GSi Sweep II Series

  • Page 1 16" Series II Sweep 131' and 135' Diameter Owner’s Manual PNEG-750-G2 Date: 07-21-10 PNEG-750-G2...
  • Page 2 Model Number of My Sweep: __________________________________ Date Delivered: __________________________________ Date Installed: __________________________________ NOTE: The manufacturer reserves the right to improve its product whenever possible and practical to do so. We reserve the right to change, improve and modify products at any time without obligation to make changes, improvements and modifications on equipment sold previously.

  • Page 3: Table Of Contents

    Table of Contents Contents Chapter 1 Introduction ............................5 Product Introduction ........................... 5 Chapter 2 Safety ..............................7 Safety Guidelines ..........................7 Safety Instructions ..........................8 Operator Qualifications ........................12 Chapter 3 Safety Decals ........................... 13 Chapter 4 General Product Information ......................17 Product Information ..........................
  • Page 4 Table of Contents Chapter 10 Control Panel Diagrams ........................ 70 Control Panel Schematic (460/3/60) Post-May 2010 ..............70 Control Panel Schematic (460/3/60) Pre-June 2010 ..............71 Chapter 11 Troubleshooting ..........................72 FAQs ............................... 73 Chapter 12 Parts List ............................81 Main Auger Components ........................

  • Page 5: Chapter 1 Introduction

    1. Introduction Product Introduction Congratulations. The selection of the GSI Series II Sweep is a wise investment. It will give you years of dependable service. The main function of the Series II Sweep is to clean out the remaining grain, from the bin, after all gravity unloading has finished.
  • Page 6 1. Introduction Issues Recommendations Diameter tolerances are limited by foundation limits and sweep operation as well as structural issues. For 72' diameter and larger, the overall tolerance would be plus or Bin roundness tolerance minus 1-1/4" on the radius, plus or minus 1" on 42'-66' diameter bins and plus or minus 3/4"...

  • Page 7: Chapter 2 Safety

    2. Safety Safety Guidelines This manual contains information that is important for you, the owner/operator, to know and understand. This information relates to protecting personal safety and preventing equipment problems. It is the responsibility of the owner/operator to inform anyone operating or working in the area of this equipment of these safety guidelines.

  • Page 8: Safety Instructions

    2. Safety Safety Instructions Our foremost concern is your safety and the safety of others associated with this equipment. We want to keep you as a customer. This manual is to help you understand safe operating procedures and some problems which may be encountered by the operator and other personnel. As owner and/or operator, it is your responsibility to know what requirements, hazards and precautions exist, and to inform all personnel associated with the equipment or in the area.
  • Page 9 2. Safety Operate Motor Properly In an emergency, shut down the power source. Turn OFF and lock out all power sources before performing any maintenance. Do not operate electric motor equipped units until motors are properly grounded. Disconnect power on electrical driven units before resetting motor overloads.
  • Page 10 2. Safety Wear Protective Clothing Wear close fitting clothing and safety equipment appropriate Eye Protection to the job. Remove all jewelry. Gloves Long hair should be tied up and back. Safety glasses should be worn at all times to protect eyes from debris.
  • Page 11 2. Safety Operate Unload Equipment Properly • Untrained operators subject themselves and others to SERIOUS INJURY or DEATH. NEVER allow untrained personnel to operate this equipment. Operate Unload • NEVER work alone. Equipment Safely • Keep children and other unqualified personnel out of the working area at ALL times.

  • Page 12: Operator Qualifications

    2. Safety Operator Qualifications A. The User/Operator must be competent and experienced to operate auger equipment. Anyone who works with or around augers must have good common sense in order to be qualified. These persons must also know and meet all other qualifications, such as: i.

  • Page 13: Chapter 3 Safety Decals

    NOTE: Please remember safety signs provide important safety information for people working near bin unloading equipment that is in operation. Any safety signs that are worn, missing, illegible or painted over should be replaced immediately. Obtain FREE replacements by contacting GSI. PNEG-750-G2 16" Series II Sweep 131' and 135' Diameter...
  • Page 14 3. Safety Decals DANGER DANGER WARNING SHEAR POINT Moving parts can crush and cut. Keep hands clear of sprocket and chain. DC-1386 ROTATING AUGER! • DISCONNECT AND LOCKOUT POWER BEFORE SERVICING, ADJUSTING OR CLEANING. Decal “A” • KEEP HANDS, FEET, HAIR AND LOOSE Location: Exterior of chain guard CLOTHING AWAY FROM ROTATING AUGER AND MOVING PARTS AT ALL TIMES.
  • Page 15 3. Safety Decals WARNING SHEAR POINT SHEAR POINT Keep hands clear of moving Keep hands clear of moving parts. Do not operate with parts. Do not operate with guard removed. Disconnect guard removed. Disconnect and lockout power before and lockout power before servicing.
  • Page 16 3. Safety Decals A. DANGER Sign No. DC-1395 was supplied with your bin unloading equipment. This safety sign should be applied to the side of the bin near the bin opening, so it will be viewed by people entering into the bin storage building. Do not cover any safety signs or any other signs that are already there. B.

  • Page 17: Chapter 4 General Product Information

    Disconnect and lock out power before entering the bin or servicing the equipment. General Information A. GSI reserves the right to improve its product whenever possible and practical to do so. We reserve the right to change, improve and modify products at any time without obligation to make changes, improvements and modifications on equipment sold previously.

  • Page 18: Capacities And Specifications

    4. General Product Information Capacities and Specifications Electrical controls and wiring should be installed by a qualified electrician. The motor disconnect switches and conductor cables should comply with the National Electrical Code and any local codes. Locate reset and motor starting stations so the operator can see that all personnel are clear of the equipment.
  • Page 19 4. General Product Information Torque Values to be used when Tightening the Bolts on the Series II Sweep It takes more force to tighten a 3/4"-10 bolt than to tighten a 1/2"-13 bolt because of its larger diameter. It also takes more force to tighten a grade 8 bolt than it does to tighten a grade 5 bolt because of the greater material strength.
  • Page 20 Wedging forces in the bushing saw slot, such as that exerted by a narrow edged regular screw driver, may damage or break the bushing. This damage would not be covered under the GSI warranty. Do not lubricate the bushing taper, bushing bore, hub taper or the shaft. Doing so could result in breakage of the product.

  • Page 21: Q-D Bushings - Reverse Mounting

    4. General Product Information To Remove 1. Remove all screws. 2. Insert screws in hole or holes indicated on Figure 4A on Page 20. Loosen the bushing by tightening the screw(s). Q-D Bushings - Reverse Mounting Figure 4B Figure 4C Overhead View of Q-D Bushing To Install 1.
  • Page 22 4. General Product Information Recommended Installation Wrench Torque Cap Screw Key Seat Set Screw Bushing Size lbs.-in Size lbs.-in 1/4"-20 x 7/8" #10-24 x 1" 1/4"-20 x 1-3/8" 1/4"-20 1/4"-20 x 1-3/8" 1/4"-20 1/4"-20 x 1-7/8" 1/4"-20 5/16"-18 x 2" 1/4"-20 3/8"-16 x 2"...

  • Page 23: Chapter 5 Assembly

    5. Assembly Back Shield Assembly A. The sweep has been broken down into four (4) different section types: the head, intermediate, tail and extension sections. NOTE: Use the Chart below to determine the identification and the order of assembly of the individual sweep sections.
  • Page 24 5. Assembly D. Use eight (8) 5/8"-11 x 1-3/4" grade 8 hex bolts, lock washers and hex nuts at each section connection. The bolts MUST be installed as shown in Figure Figure 5B PNEG-750-G2 16" Series II Sweep 131' and 135' Diameter...

  • Page 25: Flighting Assembly

    5. Assembly Flighting Assembly A. Lay out the flight sections in order of assembly starting with the head flight working towards the tail flight. B. Using the connecting stubs, bolt the flight sections together with hex bolts and lock nuts. Make sure the flight ends are in time with each other.

  • Page 26: Hanger Bracket Assembly

    5. Assembly Hanger Bracket Assembly A. Bolt the nylon bearings and hanger brackets to the connecting stubs using hex bolts, lock washers and hex nuts as shown in Figure Figure 5E B. Bolt the hanger brackets to the back shields using two (2) 5/8"-11 x 2" hex bolts, two (2) square washers, two (2) lock washers and two (2) hex nuts as shown in Figure Figure 5F...

  • Page 27: Flange Bearing Assembly

    5. Assembly Flange Bearing Assembly A. Slide the flange bearing onto the end stub and bolt it to the end plate using hex bolts, lock washers and hex nuts as shown in Figure NOTE: Do not tighten the set screws on the bearing at this time. This can be done after the gear reducer is installed.

  • Page 28: Drive Axle Assembly And Bearing Support

    5. Assembly Figure 5H The gear reducer is NOT filled with oil from the factory. For gear reducer specifications and oil fill recommendations, refer to the lubrication section on Page 65 of this manual. Drive Axle Assembly and Bearing Support A.
  • Page 29 5. Assembly E. Bolt the bearing support brackets to the legs of the tractor drive stand using 1/2" x 1-3/4" bolts, 1/2" lock washers, 1/2" bevel washers and 1/2" hex nuts. (See Figure 5K.) Figure 5K F. Attach pillow block bearings to the bearing support brackets using 5/8" x 2-1/2" bolts, 5/8" lock and flat washers and 5/8"...

  • Page 30: Install Reducer Mounting Plate And Reducer

    5. Assembly Install Reducer Mounting Plate and Reducer A. Attach the C-face reducer to the mounting plate using four (4) 5/8"-11 x 1-1/4" hex bolts and lock washers. (See Figure 5M.) B. Fasten the reducer mounting plate to the tail section plate using four (4) 5/8"-11 x 6" all-thread rods and sixteen (16) hex nuts.

  • Page 31: Key Alignment

    5. Assembly Key Alignment All keys should be parallel to the drive shaft. If the key is not straight (parallel) the gearbox quill sleeve will crack. THIS TYPE OF DAMAGE IS NOT COVERED BY WARRANTY. A. Place key in keyway on drive shaft. B.

  • Page 32: Install Tractor Drive Motor

    5. Assembly C. Line up keyway on shaft with keyway on reducer and insert shaft into motor. (See Figure 5O.) Figure 5O Install Tractor Drive Motor A. Bolt the C-face motor to the reducer using hex bolts, lock washers and a key. (See Figure 5P on Page 33.) (See the note on...

  • Page 33: Guard Assembly

    5. Assembly 182TC Frame Four (4) 1/2"-13 x 1-1/4" hex bolts and 1/4" x 1/4" x 1" key NOTE: Figure 5P Guard Assembly A. Attach the guard plate to the tractor drive stand legs using 3/8" bolts and nuts before attaching the drive sprocket.
  • Page 34 Wedging forces in the bushing saw slot, such as that exerted by a narrow edged regular screw driver, may damage or break the bushing. This damage would not be covered under the GSI warranty. PNEG-750-G2 16" Series II Sweep 131' and 135' Diameter...

  • Page 35: Tractor Wheel Assembly

    5. Assembly Tractor Wheel Assembly A. Assemble the tires to the drive axle assembly using twenty (20) 7/16" lock washers and hex nuts. (See Figure 5R.) NOTE: Tires go on backwards as shown in Figure Figure 5R PNEG-750-G2 16" Series II Sweep 131' and 135' Diameter...

  • Page 36: Weight Placement

    5. Assembly Weight Placement A. Place an equal number of weights on each side of the drive assembly on the six inch (6") channels that are welded to the tail section. Use proper lifting procedures and equipment when lifting the weights. Each weight weighs 175 pounds.

  • Page 37: Channel Extension Kit

    5. Assembly Channel Extension Kit A. 131' and 135' Sweeps need an extension kit installed. B. Attach the center weight weldments to the adjustable center weight channel using eight (8) 1/2" x 1-1/4" bolts, split lock washers and hex nuts. The adjustable center weight has three (3) sets of holes for the center weight weldments to adjust the weights.

  • Page 38: Motor Jack And Base Assembly

    5. Assembly Motor Jack and Base Assembly A. Attach the motor mount base assembly to the head section using four (4) 3/4" x 2" bolts, lock washers and hex nuts. (See Figure 5V.) B. Attach the motor jack assembly to the motor mount base assembly using four (4) 1/2"-13 x 1-1/2" bolts, 1/2"...

  • Page 39: Motor Installation

    5. Assembly Motor Installation A. Level the top plate assembly by adjusting the 1" nuts and washers on the adjustment rods. (See Figure 5W.) B. Line up the end face of the shafts as closely as possible before bolting motor to mounting plate. (See Figure 5W-A.) Motor bolt (See chart below for size)

  • Page 40: Sheave Installation

    Wedging forces in the bushing saw slot, such as that exerted by a narrow edged regular screw driver, may damage or break the bushing. This damage would not be covered under the GSI warranty. Figure 5X A. Loosely bolt the bushing and large sheave together with the screws provided with the bushing.
  • Page 41 5. Assembly D. Slide the bushing and small sheave onto the motor shaft with a key. (See Figure 5Y.) Figure 5Y E. Align the sheaves with a straight edge to assure proper alignment and tighten the screws on the bushings. (See Figure 5Y.) F.
  • Page 42 5. Assembly G. Loosely bolt the bottom belt guard to the motor mount using four (4) 3/8"-16 x 1" hex bolts, flat washers and lock washers. (See Figure 5Z.) Figure 5Z H. Slide the top belt guard over the bottom belt guard as shown in Figure 5Z and tighten bolts.

  • Page 43: Electrical Assembly

    5. Assembly Electrical Assembly All electrical wiring and service work must be performed by a qualified electrician and must meet all state and local electrical codes. NOTE: See Chart below for the correct size of conduit with the corresponding sweep size. A.
  • Page 44 5. Assembly C. Connect the 3/4" x 48" liquid-tight flex conduit to the drive end of the 3/4" rigid conduit using one 3/4" conduit coupling and one 3/4" liquid-tight flex conduit coupling. (See Figure 5AB.) 1. Thread a 3/4" conduit coupling onto the 3/4" rigid conduit. (See Figure 5AB.) 2.
  • Page 45 5. Assembly H. Feed each of the six (6) 14 AWG stranded wires through the 3/4" rigid conduit assembly and cut them off, leaving six inches (6") at both the left junction box and drive motor. I. Feed each of the six (6) 10 AWG stranded wires cord through the 3/4" x 40" liquid-tight flex conduit and cut four (4) of them off, leaving six inches (6") at both the right junction box and auger motor.
  • Page 46 5. Assembly L. Attach the 3/4" rigid conduit assembly to the sweep using the 5/16"-18 x 3/4" studs welded to the sweep using 1" conduit clamps, lock washers and hex nuts. M. Run the 14 AWG stranded wires into the drive motor and fasten the 3/4" x 48" liquid-tight flex conduit to the motor using one 3/4"...

  • Page 47: Jack Support Assembly

    5. Assembly Jack Support Assembly NOTE: Be sure to use the spanner bushings, supplied with the caster wheels, between the caster and the caster plate on each side. All 16" Jack Support (See Figure 5AG below Figure 5AH on Page 48.) A.
  • Page 48 5. Assembly Figure 5AH PNEG-750-G2 16" Series II Sweep 131' and 135' Diameter...

  • Page 49: Center Pivot Installation

    5. Assembly Center Pivot Installation A. Center pivot with pivot kit 1. Use the pivot assembly supplied with the sweep pivot kit and cut it to fit, if needed. The center pipe of the pivot assembly MUST be in the center of the bin. If it is not, the sweep could hit the bin wall.
  • Page 50 5. Assembly 3. Feed the power cord through the pivot tube. (See Figure 5AJ.) 4. Align the hole in the back shield with the pivot tube and push the sweep onto the pivot tube. (See Figure 5AJ.) 5. Connect the pivot plate to the back shield using two (2) 1/2"-13 x 1-3/4" hex bolts, flat washers, lock washers and hex nuts.
  • Page 51 5. Assembly 8. Connect the 1" x 48" liquid-tight flex conduit to the pivot tube using one 1" conduit coupling and one 1" liquid-tight flex conduit coupling. (See Figure 5AK.) 9. Connect the 1" x 48" liquid-tight flex conduit to one of the junction boxes using one 1" liquid-tight flex conduit coupling.

  • Page 52: Control Panel Setup

    5. Assembly Control Panel Setup If the meter looks like this: Figure 5AL Follow these instructions The control panel is intended for hard wired connections for power in, auger drive motor wiring, tractor drive motor wiring and the thermal overload wiring for both the auger drive motor and the tractor drive motor.
  • Page 53 5. Assembly Tractor drive motor contactor (M1) FLA adjustment dial: ____ Auger drive motor (M2) FLA adjustment dial value: ____ Close and lock the control panel. Switch the disconnect switch on the panel to ON (not OFF). Initial Display Setup NOTE: If no keys are activated for 2 minutes, the display returns to the default state without saving any configuration changes.
  • Page 54 5. Assembly Switch the Run Mode switch so that Manual is selected (not Auto). Switch the Manual Mode switch to Idle (not reverse or forward). Depress the pedal in the safety foot switch. Press the Start button on the control panel. NOTE: If any damage is observed or there is abnormal operation of the sweep, shut it down immediately.
  • Page 55 5. Assembly HYS1 should be displayed on the unit. For this control panel hysteresis (HYS1) is measured as the different between 90% of full load amps and 110% of no load amps. 90% of full load amps: ____ minus 110% of no load amps: ____ Press on the display unit until the correct value is shown.
  • Page 56 5. Assembly If the meter looks like this: Figure 5AM Follow these instructions NOTE: In order to fine tune the control panel, the bin must have grain in it. The Series II Sweep is supplied with adjustable overloads that are not set at the factory. These should be set slightly higher than the Full Load Amp (FLA) value listed on the motor nameplates.

  • Page 57: Calibration

    5. Assembly Calibration 1. Setting Input a. Press “PRGM” to “inPut”. b. Press “ENTER”. c. Press “PRGM” to “i4-20”. d. Press “ENTER” to RUN MODE. 2. Setting Setup a. Press “PRGM” to “SEtuP”. b. Press “ENTER” to “rdEC” Use arrow buttons to change the decimal placement. Show .0 Amps. c.

  • Page 58: Operation

    5. Assembly Operation 1. Setting Presets a. Press “Pre A”. b. Press “PRGM” This value = “High Amp Set Point”. Use arrow buttons to change value. c. Press “ENTER”. 2. Setting Relays a. Press “PRGM” to “rELAYS”. b. Press “ENTER” to “HYS A”. c.

  • Page 59: Chapter 6 Start-Up

    6. Start-up Perform Pre-start Checks To ensure that the drive is not unexpectedly started, turn OFF and lock out the power source before proceeding. Failure to observe these precautions could result in bodily injury. Failure to perform any or all of these pre-start checks may cause damage to the equipment and/or cause SERIOUS INJURY or DEATH to those in the work area.

  • Page 60: Start The Auger

    6. Start-up Start the Auger DO NOT start or stop the auger while it is under load. A. Step on the foot switch and press the “Start” button. B. Run the auger through a “break-in” period if it is being used for the first time or for the first time of the season.

  • Page 61: Chapter 7 Operation

    7. Operation Operating the Sweep Auger Gear reducer is shipped without oil. Add the proper amount of the recommended lubricant before operating. Failure to observe these precautions could result in damage to, or destruction of, the equipment. Keep out of the bin while the bin sweep auger is in operation. The rapidly moving sweep auger can cause SERIOUS INJURY or DEATH.

  • Page 62: Operating The Sweep Auger Control Panel

    7. Operation Operating the Sweep Auger Control Panel A. The sweep operates in two (2) different “modes”. 1. Automatic (The auger motor runs and the drive motor runs using the Amp Meter in the control panel.) Step on the foot switch and press the “Start” button. The auger motor will turn ON and the drive motor will turn ON only if the Amp Meter reaches the “Low”...

  • Page 63: Chapter 8 Shut Down

    8. Shut Down Normal Shut Down A. Before shutting down the unit, be sure the sumps and unload conveyor are empty. B. Press the “Stop” button on the control panel. Emergency Shut Down A. Know how to shut down the auger in case of an emergency. B.

  • Page 64: Chapter 9 Maintenance

    A. Use caution when repairing or replacing equipment parts. B. Make sure ALL decals are legible and securely attached to the auger. If necessary, replace them FREE OF CHARGE by contacting GSI at: 1004 E. Illinois St. Assumption, IL. 62510 Phone: 1-217-226-4421 C.

  • Page 65: Lubrication

    9. Maintenance Lubrication A. Lubrication – Electric Motors Electric motors supplied for use on Series II Sweeps are properly lubricated at the time of manufacture. It is not necessary to lubricate them at the time of installation unless the motor has been in storage for one year or longer.
  • Page 66 9. Maintenance For Marathon Brand Electric Motors NEMA Volume Frame Size Cu. in. Ounce Gram Teaspoon 143TC 182TC 184TC 213T 215T 254T 0.61 17.4 256T 0.61 17.4 284T 0.61 17.4 286T 0.61 17.4 324T 0.81 23.1 E. Lubrication – Reducers (Gearboxes) Reducers supplied for use on Series II Sweeps are shipped without lubricant (dry).
  • Page 67 9. Maintenance I. Type of Lubrication The type and quantity of lubrication required for each type and size of reducer is listed in the following Chart. Lubrication - Gearboxes Quantity and Type of Lubricant per Box Size Hub City (Tractors Driver) Reducer Volume Box Series Pints Worm Top...
  • Page 68 9. Maintenance J. Lubrication – Bearings, Casters and Jacks The flange bearings, pillow block bearings and casters supplied for use on Series II Sweeps are shipped from the factory lubricated. From time to time a small amount of the proper lubricant must be added.
  • Page 69 9. Maintenance O. Type of Lubrication The type of lubrication required, for each component, is listed in the following Chart. Lubrication - Bearings, Casters and Misc. Equipment Type of Lubricant Equipment Lubrication Specification Tractor Drive Pillow Blocks Shell Oil Company Alvania #2 (or equivalent) End Flange Bearing Shell Oil Company...

  • Page 70: Chapter 10 Control Panel Diagrams

    10. Control Panel Diagrams Control Panel Schematic (460/3/60) Post-May 2010 PNEG-750-G2 16" Series II Sweep 131' and 135' Diameter...

  • Page 71: Control Panel Schematic (460/3/60) Pre-June 2010

    10. Control Panel Diagrams Control Panel Schematic (460/3/60) Pre-June 2010 NOTE: All wires are to be 18 AWG unless otherwise noted. PNEG-750-G2 16" Series II Sweep 131' and 135' Diameter...

  • Page 72: Chapter 11 Troubleshooting

    11. Troubleshooting Problem Possible Cause Solution 1. Foot switch may not be actuated. 1. Make sure the foot switch is depressed and the switch is operating properly. 2. Overloads may be tripped. 2. Reset the overloads. 1. Sweep does not run. 3.

  • Page 73: Faqs

    FAQs Who do I contact for parts or service? Contact your dealer. If your unit was purchased direct from GSI, contact your inside sales person. What is/where do I find the model number of my sweep? The model number of your sweep can be found on your quote or invoice. A space is provided at the front of your manual to record this number.
  • Page 74 11. Troubleshooting Do I want to buy a pivot or a standard sweep? What is the difference? The following Figure 11A is of a 16" pivot sweep head end weldment and a 16" standard sweep head end weldment. There are very few differences between the two. The standard head weldment has the female pivot tube welded to the drive end of the unit.
  • Page 75 The top of the sump center brace weldment must be level with the top of the floor. If installing a GSI supplied sump shell with collector ring, the opening must be 42-1/2" x 42-1/2" x 30" deep for the 16" sweep.
  • Page 76 The power must be locked out before servicing the equipment, entering the bin, or resetting the motor overloads. The wiring to the GSI supplied control box is the owner’s responsibility and is not included with the sweep. Electrical controls and wiring should be installed by a qualified electrician. The conductor cables should comply with the National Electrical Code and any state or local codes which may apply.
  • Page 77 11. Troubleshooting Can I just run my sweep in the manual mode? The Series II Sweep is designed to run in the automatic mode. If the sweep is run in the manual mode, either of the motors may overheat and/or become damaged. Also, excessive amounts of material may spill over the back board of the sweep.
  • Page 78 11. Troubleshooting The overload for the screw drive keeps tripping. What do I do? The overloads for both motors are adjustable. These are not set at the factory prior to delivery and installation. The overload inside the control panel has a small, usually yellow, dial with numbers on it. Record the full load running amp value listed on the nameplate attached to each motor.
  • Page 79 11. Troubleshooting What should I visually inspect? Starting from the drive end of the sweep: Inspect the head jack, caster mounting channel and head casters. Look for any bent or damaged components. Inspect the motor covers. They should be in good shape and should be used properly. If the covers are not used, the material will work its way into the motor cooling slots and when the sweep is started, the motor fan and housing will be destroyed.
  • Page 80 NOTES PNEG-750-G2 16" Series II Sweep 131' and 135' Diameter...

  • Page 81: Chapter 12 Parts List

    12. Parts List 1. Main Auger Components 2. Flight Components 3. End Bearing Components 4. Auger Drive Components 5. Drive Assembly 6. Tractor Chain Guard Parts 7. Motor Mount Jack and Base Assembly (GC09993) 8. Jack Supports 9. Control Panel Components Pre-June 2010 10.

  • Page 82: Main Auger Components

    12. Parts List Main Auger Components PNEG-750-G2 16" Series II Sweep 131' and 135' Diameter...
  • Page 83 12. Parts List Main Auger Components Parts List Ref # Part # Description GC07080 S2 Sweep Head Section 16" x 144" Pvt GC07076 S2 Sweep Intermediate Section 16" x 144" GC07069 S2 Sweep Intermediate Section 16" x 60" GC07071 S2 Sweep Intermediate Section 16" x 84" GC12254 S2 Sweep Tail Section 16"...

  • Page 84: Flight Components

    12. Parts List Flight Components 16" Flight Connection Components 16" Flight Connection Components Parts List Qty per Ref # Part # Description Connection Intermediate Shroud - 3/16" x 16" GC04064 Hanger Bearing Bracket for 16" Sweep S-4329 Bolt, HHCS 5/8"-11 x 2" ZN Grade 8 S-3208 5/8"...

  • Page 85: End Bearing Components

    12. Parts List End Bearing Components End Bearing Components Parts List Ref # Part # Description GC03385 Caster 2" x 4" x 1/2" Axle (16" Sweeps) GC03480 End Caster Assembly (16" Sweeps) GC03387 Hairpin, 1-15/16" x 1/8" Wire (16" Sweeps) GK1522 Washer Head Pin 1/2"...

  • Page 86: Auger Drive Components

    12. Parts List Auger Drive Components PNEG-750-G2 16" Series II Sweep 131' and 135' Diameter...
  • Page 87 12. Parts List Auger Drive Components Parts List Ref # Part # Description Motor: XPFC, Class 2 Group F and G 712-3-XP 7.5 HP - 213T Frame MHC60010X 10 HP - 215T Frame MHC60015X 15 HP - 254T Frame MHC60020X 20 HP - 256T Frame MHC60025X 25 HP - 284T Frame...

  • Page 88: Drive Assembly

    12. Parts List Drive Assembly PNEG-750-G2 16" Series II Sweep 131' and 135' Diameter...
  • Page 89 12. Parts List Drive Assembly Parts List Ref # Part # Description GC12273 Reducer, 524 Model, 50:1 Style B, 182TC Frame Motor: XPFC, Class 2 Group F and G, GC09932 5 HP 1760 RPM 460/3/60 184TC Frame w/ Feet (380V Only) GC12268 Sprocket, #100 14 Tooth S-9180...

  • Page 90: Tractor Chain Guard Parts

    12. Parts List Tractor Chain Guard Parts Tractor Chain Guard Parts List Ref # Part # Description GC12255 Top Chain Guard Assembly GC12276 Bottom Chain Guard Assembly GC12277 Bottom Chain Guard Weldment GC10047 Bottom Chain Guard Trap S-236 1/2" Split Lock Washer ZN S-3729 Hex Nut 1/2"-13 ZN YDP Grade 5 S-7722...

  • Page 91: Motor Mount Jack And Base Assembly (Gc09993)

    12. Parts List Motor Mount Jack and Base Assembly (GC09993) Motor Jack Assembly (GC09992) Ref # Part # Description GC09991 Jack Housing Assembly GC09479 Jack/Caster Mount Base GC10461 Jack-w/o Outer Housing GC03436 Swivel Caster 1-1/2" x 4" S-1054 3/8" Split Lock Washer Zinc S-2071 Bolt, HHCS 3/8"-16 x 1-1/4"...

  • Page 92: Jack Supports

    12. Parts List Jack Supports PNEG-750-G2 16" Series II Sweep 131' and 135' Diameter...
  • Page 93 12. Parts List Jack Supports Parts List Ref # Part # Description GC06974 Caster Wheel 3" x 8" Diameter x 3/4" Axle S-6638 Bolt, HHCS 3/4"-10 x 5-1/2" ZN Grade 8 S-233 Split Lock Washer, 3/4" ZN S-234 Hex Nut, 3/4"-10 ZN Grade 5 GC08507 S2 Sweep Jack Caster Assembly S-8441...

  • Page 94: Control Panel Components Pre-June 2010

    12. Parts List Control Panel Components Pre-June 2010 PNEG-750-G2 16" Series II Sweep 131' and 135' Diameter...
  • Page 95 12. Parts List Control Panel Components Pre-June 2010 Parts List Ref # Part # Description GC06993 Din Rail 12.375" DC-889 Decal, Danger High Voltage 756-1953-6 Switch-Bell Alarm Integrated 756-1977-5 Protector, Motor Starter, 5.5-8A, Int 756-1947-8 Bracket-Link, up to 10 Amp 756-1976-7 Relay-9 Amp Integrated GT3-896...
  • Page 96 12. Parts List Control Panel Components Pre-June 2010 (Continued) Control Panel Components Pre-June 2010 Parts List Ref # Part # Description DC-1224 Decal, Danger High Voltage DC-1536 Decal, Series II Sweep Panel Overlay DC-889 Decal, Danger High Voltage GC03659 Standard-Round-Push Button-Plastic-Flush-Red GC06956 2 Position - Maint - Plastic - Black GC06957...

  • Page 97: Weight Extension Kit (Gc12311)

    12. Parts List Weight Extension Kit (GC12311) Weight Extension Kit (GC12311) Parts List Ref # Part # Description GC08141 S2 Sweep Adjustable Center Weight Channel GC12310 S2 Sweep Center Weight Channel Weldment S-1054 3/8" Split Lock Washer Zinc S-236 1/2" Split Lock Washer ZN S-456 3/8"-16 Hex Nut Zinc YDP Grade 5 S-7510...
  • Page 98 NOTES PNEG-750-G2 16" Series II Sweep 131' and 135' Diameter...

  • Page 99: Chapter 13 Warranty

    14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or workmanship.
  • Page 100 Authorities having jurisdiction should be consulted before installations are made. GSI Group 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com Copyright © 2010 by GSI Group Printed in the USA...

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