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- Page 1 TopDry Chute Controller Installation Manual PNEG-1894 Date: 08-26-15 PNEG-1894...
- Page 2 All information, illustrations, photos, and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-1894 TopDry Chute Controller...
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Page 3: Table Of Contents
Chapter 2 Decals ..............................11 Chapter 3 Controller Layout ..........................13 Chapter 4 Installation ............................14 Chute Controller Installation for TopDry System ................. 14 Locating the Chute Pulley Assembly ....................14 Attaching the Mounting Plate and Gussets to the Stiffener ..............16 Assembling the Chain Guard ......................18 Installing the Housing Assembly ...................... -
Page 4: Chapter 1 Safety
Use care when handling and moving sidewall bundles. This product has sharp edges, which may cause serious injury. To avoid injury, handle sharp edges with caution and always use proper protective clothing and equipment. ST-0035 PNEG-1894 TopDry Chute Controller... -
Page 5: Cautionary Symbols Definitions
This symbol is used to address practices not related to NOTICE personal injury. This symbol indicates a general hazard. This symbol indicates a prohibited activity. This symbol indicates a mandatory action. ST-0005 PNEG-1894 TopDry Chute Controller... -
Page 6: Safety Cautions
Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction. • If you do not understand any part of this manual or need assistance, contact your dealer. ST-0025-1 PNEG-1894 TopDry Chute Controller... - Page 7 Check regularly for any developing gas plumbing leaks. Do not operate the dryer if any gas leak is detected. Shut down and repair before further operation. • Before attempting to remove and reinstall the fan blade, contact GSI for the recommended procedure. ST-0031-1 For Your Safety •...
- Page 8 • The operating instructions in this manual pertain to the common cereal grains as indicated. When drying any other grain, contact GSI for additional recommendations. • On LP fired units, set pressure regulator to avoid excessive gas ressure applied to the burner during ignition and operation.
- Page 9 In the event of a fire (or suspected fire): 1. Shut down the entire dryer. 2. Turn off the fuel at the tank or supply valve. 3. Shut off and lock electrical power. 4. Evacuate the area. 5. Call the fire department. ST-0032-1 PNEG-1894 TopDry Chute Controller...
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Page 10: Safety Sign-Off Sheet
Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name ST-0007 PNEG-1894 TopDry Chute Controller... -
Page 11: Chapter 2 Decals
Use positive aeration system. Make sure all roof vents are open and unobstructed. Start roof fans when supply fans are started. Do not operate when conditions exist that may cause roof vent icing. GSI Group, Inc. 217-226-4421 DC-969 PNEG-1894 TopDry Chute Controller... - Page 12 4. See manufacturers instructions for proper use of factory supplied sidedraw (wall) discharge systems. Failure to heed these warnings could result in serious injury, death, structural damage or collapse of tank. DC-GBC-2A GSI GROUP, INC. 217-226-4421 PNEG-1894 TopDry Chute Controller...
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Page 13: Chapter 3 Controller Layout
3. Controller Layout Figure 3A Chute Pulley Cable Location PNEG-1894 TopDry Chute Controller... -
Page 14: Chapter 4 Installation
4. Installation Chute Controller Installation for TopDry System The chute controller is mounted to the side of a TopDry bin and actuates the chutes that allow the grain to transfer from the drying floor to the bin floor. NOTE: Before beginning the chute controller installation, make sure the pulley bracket is properly installed. - Page 15 4. Installation Figure 4C PNEG-1894 TopDry Chute Controller...
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Page 16: Attaching The Mounting Plate And Gussets To The Stiffener
3. Attach the stiffener mounting plate (A) using six (6) bolts (B) and nuts (C). (See Figure 4D.) Figure 4D Ref # Part # Description TD-101327 Stiffener Mounting Plate S-10275 Bolt, HHCS 3/8"-16 x 1-1/2" YDP Grade 8 or Grade 8.2 S-7383 Nylock Nut 3/8"-16 Zinc Grade 5 PNEG-1894 TopDry Chute Controller... - Page 17 (F) for each mounting gusset. (See Figure 4E.) Figure 4E Ref # Part # Description TD-101327 Stiffener Mounting Plate TD-101326 Lower Mounting Gussets S-6606 Flange Bolt 5/16"-18 x 3/4" ZN Grade 5 S-3611 Flange Nut 5/16"-18 YDP Grade 2 PNEG-1894 TopDry Chute Controller...
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Page 18: Assembling The Chain Guard
Figure 4F Ref # Part # Description TD-101357 #40 Roller Chain TD-101336 Rear Chain Guard TD-101332 Idler Sprocket Mounting Bracket S-6606 Flange Bolt 5/16"-18 x 3/4" ZN Grade 5 S-3611 Flange Nut 5/16"-18 YDP Grade 2 PNEG-1894 TopDry Chute Controller... -
Page 19: Installing The Housing Assembly
Figure 4G Ref # Part # Description TD-101326 Lower Mounting Gussets S-6606 Flange Bolt 5/16"-18 x 3/4" ZN Grade 5 S-3611 Flange Nut 5/16"-18 YDP Grade 2 TD-101331 Sidewall Mounting Bracket PNEG-1894 TopDry Chute Controller... -
Page 20: Testing That The Sprocket Correctly Activates The Limit Switch
(C) travel from the open (clockwise) position to the closed (counterclockwise) position to the limit switch (D) as shown in Figure Figure 4H Ref # Part # Description TD-101349 Chute Position Controller Electrical Box TD-101463 Tamper Switch TD-101351 Sprocket TD-101465 Limit Switch PNEG-1894 TopDry Chute Controller... -
Page 21: Connecting The Cable To The Turnbuckle
1. Run the cable from the inside of the bin through the sidewall sheet over the chute pulley on the bin eave and down to the chain tunbuckle from the controller. (See Figure 4I.) Figure 4I Ref # Part # Description TD-101335 Front Chain Guard TD-101336 Rear Chain Guard PNEG-1894 TopDry Chute Controller... - Page 22 (See Figure 4J.) Figure 4J Ref # Description Chain Turnbuckle Cable Clamps 3. Bolt the turnbuckle to the chain (C). (See Figure 4J.) 4. Attach the cable to the turnbuckle using cable clamps (E). (See Figure 4J.) PNEG-1894 TopDry Chute Controller...
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Page 23: Leveling The Dump Chutes
5. Install the enclosure cover (A) and secure with flange bolts (B). (See Figure 4K.) Figure 4K Ref # Part # Description TD-101330 Enclosure Cover S-6606 Flange Bolt 5/16"-18 x 3/4" ZN Grade 5 PNEG-1894 TopDry Chute Controller... -
Page 24: Chapter 5 Wiring And Schematic Diagrams
5. Wiring and Schematic Diagrams Actuator Wiring Schematic PNEG-1894 TopDry Chute Controller... -
Page 25: Topdry Chute Control Panel Wiring Schematic
5. Wiring and Schematic Diagrams TopDry Chute Control Panel Wiring Schematic PNEG-1894 TopDry Chute Controller... - Page 26 NOTES PNEG-1894 TopDry Chute Controller...
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Page 27: Chapter 6 Warranty
14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or workmanship. - Page 28 Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com GSI is a worldwide brand of AGCO Corporation. Copyright © 2015 by The GSI Group, LLC Printed in the USA CN-319796...
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