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GSi 2000 Series Manual

Autoflow operation
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2003 Series 2000
Autoflow Operation
Software Version 2.15
PNEG-696
PNEG-696

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  • Page 1 2003 Series 2000 Autoflow Operation Software Version 2.15 PNEG-696 PNEG-696...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Series 2000 Autoflow Operation Roof Damage Warning and Disclaimer................4 Safety..........................5 Safety Precautions......................6 Safety Sign-Off Sheet....................7 Electrical Power Supply....................8 Electronic Monitoring Control System................9 Dryer Control Panel....................10 Set-Up Standard....................14 Set-Up Extended....................15 Fill System Control Box....................18 Error Messages......................20 Pre-Season Checks......................24 Top Dry Autoflow Theory of Operation..............27 Start Up Procedure......................29 TopDry Autoflow Drying Rates for Shelled Corn............32...

  • Page 4: Roof Damage Warning And Disclaimer

    The principal concern of the GSI Group, Inc. where serious injury or death may occur. ("GSI") is your safety and the safety of others asso- Safety Alert Symbol The symbol shown is used to call your...

  • Page 5: Safety

    SAFETY Series 2000 Autoflow Operation Grain Systems, Inc. recom- mends contacting your local power company, and having a representative survey your instal- lation so the wiring is compatible with their system, and adequate power is supplied to your unit. Safety decals should be read and understood by all people in the grain handling area.

  • Page 6: Safety Precautions

    SAFETY PRECAUTIONS Series 2000 Autoflow Operation READ THESE INSTRUCTIONS BEFORE OPERATION AND SERVICE Use Caution in the SAVE FOR FUTURE REFERENCE Operation of this 1. Read and understand the operating manual before trying to operate the Equipment dryer. The design and manufacture of this dryer is directed toward operator 2.

  • Page 7: Safety Sign-Off Sheet

    SAFETY SIGN-OFF SHEET Series 2000 Autoflow Operation Date Employer’s Signature Employee ________________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ ________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________ ________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________ _______________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________________ ______________________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________________ ______________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ ______________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________________ ______________________________________________________________________________________________________________________ _______________________________________________________________________________________________________________________ ______________________________________________________________________________________________________________________ ______________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ ________________________________________________________________________________________________________________________ ______________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________ _______________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ ___________________________________________________________________________________________________________________...

  • Page 8: Electrical Power Supply

    ELECTRICAL POWER SUPPLY Series 2000 Autoflow Operation Power Supply boards, and the ignition system. The ground rod must An adequate power supply and proper wiring are impor- tant factors for maximum performance and long life of be in accordance with local requirements. the dryer.

  • Page 9: Electronic Monitoring Control System

    CONTROL PANEL Series 2000 Autoflow Operation Electronic Monitoring Control System...

  • Page 10: Dryer Control Panel

    CONTROL PANEL Series 2000 Autoflow Operation Dryer Control Panel Featuring the the “on” position the aeration fan comes on when the dryer is running. Electronic Monitoring Control System If the Aeration Fan Bypass is enabled in the Set-up, the The control panel provides easy access to gauges and aeration fan remains running when the aeration fan controls, and the illuminated switches provide a quick switch on the dryer control panel is placed in the “on”...
  • Page 11 CONTROL PANEL Series 2000 Autoflow Operation Heater Switch the “manual open” position the linear actuator extends- This switch controls the operation of the burner(s). lowering the dump chutes. The switch lights up when the burner is on. When the burner is on small lights above and below the Dry And Hold Switch heater switch indicate if the burner(s) are in high fire or low fire.
  • Page 12 CONTROL SYSTEM Series 2000 Autoflow Operation Electronic Monitoring Control System...
  • Page 13 CONTROL SYSTEM Series 2000 Autoflow Operation Electronic Monitoring Control System Setting The Delays The Following Delays are set by pressing the The Electronic Monitoring Control System Delays Button controls all timing functions and safety circuit checks. It is designed to simplify dryer operation by providing WET BIN SWITCH DELAY - If the Wet printed messages and warnings on its liquid crystal Supply Rotary Switch is exposed this delay must expire...

  • Page 14: Set-Up Standard

    CONTROL SYSTEM Series 2000 Autoflow Operation single fan units the motor delay is not applicable. FILL 1 DELAY - This delay is not used in units with only one fill system controlled by the Autoflow. The FANS OFF DELAY - The fans off delay value set on the fill 1 delay is the amount of time that fill allows the fan and heater unit(s) to be shut down system number one runs after grain reaches the drying...

  • Page 15: Set-Up Extended

    CONTROL SYSTEM Series 2000 Autoflow Operation Set-up : Extended airswitch test defaults to enabled. LOW LEVEL SWITCH- Use the increase and The set-up mode is used to program the decrease buttons to toggle between enabled and computer with different variables that influence how disabled.
  • Page 16 CONTROL SYSTEM Series 2000 Autoflow Operation reaches the plenum temperature setpoint plus the # OF FILL SYSTEMS - Use the increase and decrease differential the burner will cycle from high fire to low buttons to toggle between one or two fill systems. fire.

  • Page 17: Fill System Control Box

    FILL SYSTEM CONTROL BOX Series 2000 Autoflow Operation...
  • Page 18 FILL SYSTEM CONTROL BOX Series 2000 Autoflow Operation Fill System Control Box Fill System #2 The fill system control box houses the This switch is used to start and stop fill system motor starters for fill system #1, fill system #2 and #2 manually.

  • Page 19: Error Messages

    ERROR MESSAGES Series 2000 Autoflow Operation Error Messages heit and automatically resets itself when cool. The vaporizer is adjusted by loosening the bolt and moving the vaporizer coil away from the flame. When the dryer shuts down the user can quickly determine what caused the shutdown by Fan 2 Vapor High Limit viewing the display on the dryer control panel.
  • Page 20 ERROR MESSAGES Series 2000 Autoflow Operation Fan 1 Motor Overload Bin Grain High Limit Full The thermal overload in the control box on fan The grain level in the storage chamber has number one has tripped, indicating an overcurrent reached the storage chamber high level rotary switch condition.

  • Page 21: Pre-Season Checks

    ERROR MESSAGES/ PRE-SEASON CHECKS Series 2000 Autoflow Operation Fill 1 Motor Overload Wet Supply Empty Press <Enter> To Dry Re- maining Grain The thermal overload in the fill system control box for fill system number one has tripped, indicating This message is displayed when the start an overcurrent condition.
  • Page 22 PRE-SEASON CHECKS Series 2000 Autoflow Operation Power Start Button Rotary Switches Before the dryer start button is pushed make sure there is grain in the wet supply tank. If there is no View the drying chamber rotary switches from grain in the wet supply tank the dryer will not start. the peak hole on top of the dryer.
  • Page 23 PRE-SEASON CHECKS Series 2000 Autoflow Operation Fill System Prepare the wet storage tank to deliver grain to fan(s) if they are not already running. Make sure the the dryer. Make sure all personnel are away from any fuel supply is on. The burner should ignite after a short machinery that is controlled by the Autoflow.

  • Page 24: Top Dry Autoflow Theory Of Operation

    AUTOFLOW THEORY Series 2000 Autoflow Operation Top Dry Autoflow Theory Of Operation: Timer will start to count down. In single fan units the Fan Delay will not count down and the Airswitch will close after the Master Drying Fan starts. After a Control Panel Switch Status: twenty second Purge Delay the fan/heater unit(s) will ignite.

  • Page 25: Start Up Procedure

    AUTOFLOW THEORY/ START UP PROCEDURE Series 2000 Autoflow Operation If the Wet Storage Tank becomes empty If the Storage Chamber High-Limit Rotary while the fill systems are running, the Fill 1 and Fill 2 Switch becomes covered with grain during the Dump Delays starts to count down.
  • Page 26 START UP PROCEDURE Series 2000 Autoflow Operation 13) Press the start switch on the dryer control panel. 7) The screen should read “STOPPED”. The chamber high level and the chamber low level should both read 14) CAUTION! Be sure all personnel are clear of fill “NO”.
  • Page 27 START UP PROCEDURE Series 2000 Autoflow Operation 2) Set the time on the dry timer for twice the recom- 28) Any time a change is made to the grain tempera- ture setpoint the dryer must dump four times before the mended amount using the following charts for the full effect of the change will be made on the moisture specific bin size, fan and heater size, drying tempera-...
  • Page 28 DRYING RATES Series 2000 Autoflow Operation UTOFLOW ERIES RYING ATES FOR HELLED AUTOFLOW SERIES 21' Dia. 1-Fan 24' Dia. 1-Fan 30' Dia. 1-Fan FAN & Plenum Moisture Minutes Minutes Minutes HEATER Temperature Content Between Between Between Unit(s) Wet Basis Bu / hr Dumps Bu / hr Dumps...
  • Page 29 DRYING RATES Series 2000 Autoflow Operation UTOFLOW ERIES RYING ATES FOR HELLED AUTOFLOW SERIES 30' Dia. 2- Fan 36' Dia. 1-Fan 36' Dia. 2-Fan FAN & Plenum Moisture Minutes Minutes Minutes HEATER Temperature Content Between Between Between Unit(s) Wet Basis Bu / hr Dumps Bu / hr...
  • Page 30 Autoflow Series Drying Rates Series 2000 Autoflow Operation Shelled Corn (Metric Measurements) AUTOFLOW SERIES 6.40m Dia. 1-Fan 7.32m Dia. 1-Fan 9.14m Dia. 1-Fan FAN & Plenum Moisture Minutes Minutes Minutes HEATER Temp. Content Between Between Between Unit(s) Wet Basis MT / hr Dumps MT / hr Dumps...
  • Page 31 Autoflow Series Drying Rates Series 2000 Autoflow Operation Shelled Corn (Metric Measurements) AUTOFLOW SERIES 9.14m Dia. 2- Fan 10.97m Dia. 1-Fan 10.97m Dia. 2-Fan FAN & Plenum Moisture Minutes Minutes Minutes HEATER Temp. Content Between Between Between Unit(s) Wet Basis MT / hr Dumps MT / hr...

  • Page 32: Warranty

    ING OR RELATED TO THE CONFIGURATION, INSTALLATION, LAYOUT, SUITABILITY FOR A PAR- TICULAR PURPOSE, OR DESIGN OF SUCH PRODUCT OR PRODUCTS. IN NO EVENT SHALL GSI BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL OR CONSE- QUENTIAL DAMAGES, INCLUDING, WITHOUT LIMITATION, LOSS OF ANTICIPATED PROFITS OR BENEFITS.
  • Page 33 1004 E. Illinois St. Assumption, IL 62510 Phone 217-226-4421 Fax 217-226-4498 August 2003...

This manual is also suitable for:

2003

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