Page 1 30 Ft. and 33 Ft. Diameter Bins (14 Rings and Taller) Models: 40-SERIES 4.00'' CORRUGATION BINS 6000 LB. PEAK LOAD ROOF WITH 40- SERIES STIFFENERS Construction Manual PNEG-4330 Version 2.0 Date: 10-24-18 PNEG-4330...
Page 2 All information, illustrations, photos, and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-4330 30 Ft. and 33 Ft. Diameter 40-Series Bins...
Page 3: Table Of Contents
Contents Chapter 1 Safety Precautions ........................7 Safety Guidelines for Bins ......................8 Cautionary Symbol Definitions......................9 Safety Cautions.........................10 Safety Decals ...........................15 Safety Sign-off Sheet.........................17 Chapter 2 General Overview ........................19 General Information........................19 Tools Required for Construction....................19 Guidelines for Proper Storage of Grain Bin Materials Prior to Construction........20 Overview for a Typical Bin Installation ..................20 Guidelines for Construction Procedures and Lifting Jack Usage............21 Instructions for Stirring Devices ....................22...
Page 4 Stiffener Splice Location ......................57 Stiffener Part Number Description ....................58 Color Codes for Stiffener Gauge Identification ................58 Standard Stiffeners........................59 Top Stiffeners..........................60 Stiffeners Splice ........................61 Base Stiffeners .........................62 Base Boots ..........................63 One-Ring Top Stiffener (16 Ga) to a One-Ring Stiffener (15–16 Ga) ..........64 One-Ring Top Stiffener (16 Ga) to a Two-Ring Stiffener (15–16 Ga) ..........64 One-Ring Top Stiffener (16 Ga) to a Two-Ring Stiffener (8–14 Ga) ..........65 One-Ring Stiffener (15–16 Ga) to a Two-Ring Stiffener (15–16 Ga) ..........65...
Page 5 Temperature Cable Support Package Instructions for Eave Heights Greater than 40 ft. - 5 in. (12.32 m) (Optional) ....................119 Assembling Weather Cover for Roller Valve ................123 Transition Assembly ........................ 124 Seal Kit (Optional) ........................126 GSI Group, LLC Limited Warranty ..................127 PNEG-4330 30 Ft. and 33 Ft. Diameter 40-Series Bins...
Page 6 NOTES PNEG-4330 30 Ft. and 33 Ft. Diameter 40-Series Bins...
Page 7: Chapter 1 Safety Precautions
Safety Precautions Topics Covered in this Chapter ▪ Safety Guidelines for Bins ▪ Cautionary Symbol Definitions ▪ Safety Cautions ▪ Safety Decals ▪ Safety Sign-off Sheet PNEG-4330 30 Ft. and 33 Ft. Diameter 40-Series Bins...
Page 8: Safety Guidelines For Bins
Chapter 1: Safety Precautions Safety Guidelines for Bins Safety guidelines must be followed at all times. This manual is written to help you understand safe operat- ing procedures and problems that can be encountered by the operator and other personnel when using this equipment.
Page 9: Cautionary Symbol Definitions
Chapter 1: Safety Precautions Cautionary Symbol Definitions Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we use the symbols that are defined below. Table 1-1 Description of the different cautionary symbols Symbol Description...
Page 10: Safety Cautions
Chapter 1: Safety Precautions Safety Cautions Use Personal Protective Equipment • Use appropriate personal protective equipment: Respiratory Foot Protection Protection Protection Hearing Head Fall Protection Protection Protection Hand Protection • Wear clothing appropriate to the job. • Remove all jewelry. •...
Page 11 Chapter 1: Safety Precautions Maintain Equipment and Work Area • Understand service procedures before doing work. Keep area clean and dry. • Never service equipment while it is operating. Keep hands, feet, and clothing away from moving parts. • Keep your equipment in proper working condition. Replace worn or broken parts immediately.
Page 12 Chapter 1: Safety Precautions Unload the Bin Correctly • Use CENTER FLOOR OUTLET ONLY until NO grain remains above this outlet. • Side floor outlets to be used ONLY when above condition is satisfied. • Lock all side floor outlets to avoid accidental premature use.
Page 13 Chapter 1: Safety Precautions Rotating Auger Hazard • Keep clear of rotating augers and moving parts. • Do not remove or modify guards or covers. • Lock-out power source before making adjustments, cleaning, or maintaining equipment. • Failure to follow these precautions will result in serious injury or death.
Page 14 Chapter 1: Safety Precautions Store Bin Sheets Properly • Sidewall bundles or sheets must be stored in a safe manner. The safest method of storing sidewall bundles is by laying them horizontally with the arch of the sheet upward, like a dome.
Page 15: Safety Decals
The safety decals on your equipment are safety indicators which must be carefully read and understood by all personnel involved in the installation, operation, service and maintenance of the equipment. To replace a damaged of missing decal, contact us to receive a free replacement. GSI Decals 1004 E. Illinois Street Assumption, IL 62510 Phone: 1–217–226–4421...
Page 16 Chapter 1: Safety Precautions Location Decal No. Decal Description Danger Keep Clear of On bin door DC-GBC-1A Augers covers On bin door Warning Unload Instructions DC-GBC-2A covers PNEG-4330 30 Ft. and 33 Ft. Diameter 40-Series Bins...
Page 17: Safety Sign-Off Sheet
Chapter 1: Safety Precautions Safety Sign-off Sheet Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name...
Page 18 NOTES PNEG-4330 30 Ft. and 33 Ft. Diameter 40-Series Bins...
Page 19: Chapter 2 General Overview
These include, but may not be limited to: • A stiffener and sidewall gauge layout chart. If such a chart is not included with this manual, contact GSI. • Roof instructions must be followed. Roof instructions are included in this manual.
Page 20: Guidelines For Proper Storage Of Grain Bin Materials Prior To Construction
Chapter 2: General Overview • Lifting jacks • Center pole roof support • Step ladders • Large C-clamp or welding V-grip for clamping NOTE: Quantities required will depend on the number of workers and size of the bin. Guidelines for Proper Storage of Grain Bin Materials Prior to Construction Storage of the build materials prior to construction is important.
Page 21: Guidelines For Construction Procedures And Lifting Jack Usage
12.At the completion of the tank, set stiffeners over the anchor bolts and measure the tank to ensure it is in a round condition. Consult with GSI for questions on tolerances. PNEG-4330 30 Ft. and 33 Ft. Diameter 40-Series Bins...
Page 22: Instructions For Stirring Devices
NOTE: Use of any stirring device with three or more vertical screws may require a heavier than “standard” series bin. Any re-circulating device or system should be used in the “re-circulating” series bins. NOTE: For GSI bins larger than 33 ft. diameter an alternate method of mounting is to attach suspension chain to the intermediate center collar.
Page 23: Guidelines For Placement Of The Decal Sidewall Sheet
Chapter 2: General Overview Guidelines for Placement of the Decal Sidewall Sheet Use the following as a general guideline the proper decal sheet placement. NOTE: Refer to the stiffener to sidewall attachment detail and specific gauge sheet for the bin. The decal sheets are located in the first ring from the top.
Page 24 NOTES PNEG-4330 30 Ft. and 33 Ft. Diameter 40-Series Bins...
Page 25: Chapter 3 Foundations
Foundations Topics Covered in this Chapter ▪ Foundation Recommendations ▪ Selecting the Proper Site Location ▪ Scribe the Diameter ▪ Foundation Forms ▪ Preparing the Foundation Forms ▪ Placing the Reinforcement ▪ Anchor Bolt Detail ▪ Anchor Bolt Charts ▪ Placement of the Vane Axial Fan Foundation ▪...
Page 26: Scribe The Diameter
Chapter 3: Foundations Scribe the Diameter 1. Determine the center of the foundation site and drive a small 2 x 4 into the ground to mark the foundation line (F). Drive the stake (D) into the ground so that it is the same height as the finished foundation will be.
Page 27: Foundation Forms
Chapter 3: Foundations Foundation Forms Circular foundation forms are commonly used for stiffened farm bins. Figure 3-2 Circular form Footing trench Carpenter’s level Preparing the Foundation Forms 1. Having scribed the diameter of the foundation, proceed by digging the foundation’s footing, which consists of a large circular trench inside the foundation line.
Page 28: Placing The Reinforcement
Chapter 3: Foundations Placing the Reinforcement 1. Once the forms and trench have been prepared, begin placing the reinforcement rods and mesh in the foundation’s footing. Make sure the reinforcement rods are properly lapped by wiring. 2. Place at least 2 in. of compacted sand on the inside section of the foundation to provide a good base for the concrete and to protect against rodents.
Page 29: Anchor Bolt Charts
Chapter 3: Foundations Anchor Bolt Charts Prior to setting any anchor bolts, you must be sure to have the correct anchor bolt placement. This is very critical for stiffener alignment during bin erection. NOTE: Refer to the proper chart to find the anchor chord dimensions that correspond to the bin that is being built.
Page 30 Chapter 3: Foundations Figure 3-5 Anchor bolt chords for 33 diameter 2–post bin Radius Location of Bolt (B) Anchor Bolt Quantity 16 ft – 9-3/4 in 5.124 m Chord (A) Length 4 ft – 9-7/16 in 1.459 m 9 ft – 5-11/16 in 2.888 m 13 ft –...
Page 31: Placement Of The Vane Axial Fan Foundation
Chapter 3: Foundations Placement of the Vane Axial Fan Foundation If a fan or fan and heater combination is to be installed, determine the concrete foundation size. 1. The top of the fan foundation (B) should be level with the top of the bin’s foundation. 2.
Page 32: Placement Of The Centrifugal Fan Foundation
Chapter 3: Foundations Placement of the Centrifugal Fan Foundation 1. A correct fan foundation (B) should be poured 2 in. below the top of bin foundation for all centrifugal fans. 2. A foundation for heaters is not required, but is recommended. 3.
Page 33 Chapter 3: Foundations Table 3-2 Specifications for centrifugal fan foundation Distance between fan Distance between fan foundation and bin wall foundation and bin wall E (in.) F (in.) G (in.) Transition (A) for fans without (A) for fans with heaters (in.) heaters (in.) TR-4734 —...
Page 34: Floating Monolithic Foundations For Bins (With Up To 5 Rings)
Chapter 3: Foundations Floating Monolithic Foundations for Bins (with up to 5 Rings) The foundation design is based on a minimum allowable soil bearing capacity 3000 PSF. Bearing capacity of the soil should be determined by geotechnical investigation and be of uniform bearing capacity. 1.
Page 35: Frost Free Foundation Recommendations
Chapter 3: Foundations Frost Free Foundation Recommendations The foundation design is based on a minimum allowable soil bearing capacity 3000 PSF. Bearing capacity of the soil should be determined by geotechnical investigation and be of uniform bearing capacity. 1. All reinforcement must meet the requirements of ASTM A615 grade 60 deformed bars. 2.
Page 36 Chapter 3: Foundations Table 3-3 Specifications for 30 ft diameter bin (cont'd.) Ring Outside Sq.Ft. Mesh Optional 18 in. x 18 in. Length #6 bar Total Cu.Yds. Radius grid (ft) (ft) Concrete 9, 10 2 ft – 8 in 16 ft – 1 in 1400 11, 12 3 ft –...
Page 37: Inverted "T" Foundation (3000 Psf Soil Bearing Capacity)
Chapter 3: Foundations Inverted “T” Foundation (3000 PSF Soil Bearing Capacity) 1. Determine bearing capacity of soils by using geotechnical investigations. Found all footings on soils of uniform bearing capacity. 2. All bins with a diameter of 60 ft or larger must use ASTM A615 grade 60 deformed bars for concrete reinforcement.
Page 38 Chapter 3: Foundations Table 3-6 Specifications for 33 ft diameter bin Ring B (ft and in) C (ft and in) D (ft and in) P (center to #4 Bar #5 Bar Cu.Yds. center) (ft) (ft) Concrete 1 ft – 4 in 17 ft –...
Page 39: Chapter 4 Hardware Requirements
Hardware requirements Topics Covered in this Chapter ▪ Bolt and Nut Pairings ▪ Hardware for Sidewall Sheets on 4 in. Corrugation Bins ▪ Bolt Torque Specifications ▪ Identifying Bolt Grades ▪ Bolt Identification ▪ Color Chart for Bin Hardware Bucket Lids Bolt and Nut Pairings This chart lists the correct nut to use with each size of bolt.
Page 40: Hardware For Sidewall Sheets On 4 In. Corrugation Bins
Chapter 4: Hardware requirements Hardware for Sidewall Sheets on 4 in. Corrugation Bins Reference the chart for hardware requirements for 2-post sidewall sheet connections on bins 30 to 72 ft. in diameter commercial stiffened bins. Table 4-1 Hardware for 2-Post Sidewall Sheets on 4 in. Corrugation Bins 30 to 72 ft. in Diameter Horizontal Seam Vertical Seam Bolt Stiffener to Sidewall...
Page 41: Identifying Bolt Grades
CAUTION Grade 2 Bolts Grade 2 bolts are designated with a plain head and are not used in GSI grain bins. Grade 5 Bolts Grade 5 bolts are designated by three slash marks on the head. All 5/16 inch diameter bolts are to be grade 5 or higher.
Page 42: Bolt Identification
Chapter 4: Hardware requirements Bolt Identification Use the following information to identify the bolts and where each must be used during installation. Bolt S-10260 An S–10260 is a 5/16 x 1 in. JS bolt that is pre-assembled with a sealing washer. Bolt (S-10260) is used in the following locations: •...
Page 43: Bolt S-7485
Chapter 4: Hardware requirements Bolt S-7485 An S–7485 is a 3/8 x 1 in. JS hex bolt with flanged head and without a sealing washer. Bolt (S-7485) is used in the following locations: • Use to splice the stiffeners together on the flanges. (A flange nut is used on the nut side of the connection.) •...
Page 44: Bolt S-10261
Chapter 4: Hardware requirements Bolt S-10261 An S-10261 is a 7/16 x 3-1/4 in. JS bolt that is pre-assembled with a sealing washer. Bolt (S-10261) is used in the following locations: • Use in wind ring splice and over pipe connections. •...
Page 45: Chapter 5 Assembling Sidewall Sheets
Assembling Sidewall Sheets Topics Covered in this Chapter ▪ Guidelines for Constructing Sidewall Sheets ▪ Color Codes for Sidewall Gauge Identification ▪ Gauge Sheet ▪ Orientation Detail for Top Sidewall Sheets ▪ Caulking and Bolting Detail for Standard Sidewall Sheets Guidelines for Constructing Sidewall Sheets 1.
Page 46: Gauge Sheet
Chapter 5: Assembling Sidewall Sheets Gauge Sheet Sidewall and Stiffener Gauge Sheet for 30 ft. diameter bin Table 5-2 Gauge sheet - 30 ft. diameter (14 rings and taller) Gauges 14 Ring 15 Ring 16 Ring 17 Ring 18 Ring 19 Ring 20 Ring 21 Ring...
Page 47 Chapter 5: Assembling Sidewall Sheets Sidewall and Stiffener Gauge Sheet for 33 ft. diameter bin Table 5-3 Gauge sheet - 33 ft. diameter (14 rings and taller) Gauges 14 Ring 15 Ring 16 Ring 17 Ring 18 Ring 19 Ring 20 Ring 21 Ring 2+12...
Page 48: Orientation Detail For Top Sidewall Sheets
Chapter 5: Assembling Sidewall Sheets Orientation Detail for Top Sidewall Sheets To avoid the misalignment of the holes, it is necessary to use the correct orientation of the sidewall sheet during installation. NOTE: Always assemble the top sidewall sheets with the orientation shown. Figure 5-1 2-Post top sidewall sheet orientation (Viewed from outside of the bin) Top of the top sidewall sheet Bottom of the top sidewall sheet...
Page 49: Caulking And Bolting Detail For Standard Sidewall Sheets
Chapter 5: Assembling Sidewall Sheets Caulking and Bolting Detail for Standard Sidewall Sheets To keep out moisture from overlapping the sheets, it is necessary to apply caulk to each sheet prior to installing. NOTE: Always assemble the sidewall sheets with the overlap in the same direction. Figure 5-2 Standard sidewall sheets (Viewed from outside of the bin) Vertical strip of caulk 12 in.
Page 50 Chapter 5: Assembling Sidewall Sheets 1. Apply a strip of caulk (A) near the outside edge of the outer sheet and between the outer two rows of bolts, then apply a strip of caulk (A) 12 in. (30 cm) long along the horizontal seams, as shown in the figure below.
Page 51: Chapter 6 Base Angle Installation
Base Angle Installation Topics Covered in this Chapter ▪ Installing the Base Angle ▪ Installing the Base Angle Shims ▪ Anchor Bolt Washer Installation Installing the Base Angle Installing the base angle ring will help reinforce and seal the final ring of sidewall. What You Should Know The base angle overlap should be offset two holes from the stiffener.
Page 52 Chapter 6: Base Angle Installation Figure 6-1 Exploded view of base angle (view from inside the bin) Final ring assembly 5/16 in. nut (S-3611) Base angle (B-7031) Base angle offset example 5/16 x 1-1/4 in. bolt (S-7483) Optional mastic sealer (or equivalent) PNEG-4330 30 Ft.
Page 53: Installing The Base Angle Shims
Chapter 6: Base Angle Installation Installing the Base Angle Shims A section of the base boot plate will rest on top of the base angle, therefore causing the base boot to rest unevenly on the foundation. To offset this, base angle shims are required to ensure the base boot sets evenly on the foundation.
Page 54: Anchor Bolt Washer Installation
Chapter 6: Base Angle Installation Anchor Bolt Washer Installation Anchor bolt washers help to cover the oversized hole in the base plate. Before You Begin Anchor bolts must be secured, and base plates installed. 1. Place a square plate washer (B) onto the anchor bolt (A). NOTE: A square plate washer (provided) must be installed between the base boot (C) and washer (D).
Page 55: Chapter 7 Stiffeners
Stiffeners Topics Covered in this Chapter ▪ Stiffener Starting Location ▪ Stiffener Splice Location ▪ Stiffener Part Number Description ▪ Color Codes for Stiffener Gauge Identification ▪ Standard Stiffeners ▪ Top Stiffeners ▪ Stiffeners Splice ▪ Base Stiffeners ▪ Base Boots ▪...
Page 56: Stiffener Starting Location
Chapter 7: Stiffeners Stiffener Starting Location 1. All stiffeners should be installed on the exterior of the bin. 2. Install the top stiffener to the bin wall at a distance of 4 in. from the top hole in the bin wall. 3.
Page 57: Stiffener Splice Location
Chapter 7: Stiffeners Stiffener Splice Location 1. All stiffeners should be installed on the exterior of the bin. 2. Attach the stiffener splice (C or D) to splice the two stiffeners (A and B) 10 in. above the horizontal seam (E) of the bin sidewall. 3.
Page 58: Stiffener Part Number Description
Chapter 7: Stiffeners Stiffener Part Number Description The part numbers in the following tables use an “XX” at the end of the number to represent the gauge of the material. Color Codes for Stiffener Gauge Identification Use these charts to interpret the color code painted on the ends of the stiffeners. NOTE: See Gauge Sheet, page 46 for ring location of stiffeners.
Page 59: Standard Stiffeners
Chapter 7: Stiffeners Standard Stiffeners Use the following information to determine the differences between the types of standard two-ring stiffeners. Figure 7-3 Standard stiffeners Call Part Number Description Length Available Gauges CTS-4002XX Two-ring stiffener 87.938 in. (223 cm) 2, 5, 6 CTS-4004XX Two-ring stiffener 87.938 in.
Page 60: Top Stiffeners
Chapter 7: Stiffeners Top Stiffeners Use the following information to determine the differences between the three types of top stiffeners. Figure 7-4 Images of the top stiffeners Call Part Number Description Length Available Gauges CTS-4012XX Inside top stiffener 28.938 in. (73.5 cm) 2, 5, 6, 8, 10, 12, CTS-4016XX Outside top stiffener...
Page 61: Stiffeners Splice
Chapter 7: Stiffeners Stiffeners Splice Use the following information to determine the gauge of the splice needed to connect the stiffeners. Figure 7-5 Stiffener splice Call Out Part Number Description Length Available Gauges CTS–4035XX Stiffener splice 9.938 in. (25.24 12, 14 CTS-4073XX Stiffener splice 15.906 in.
Page 62: Base Stiffeners
Chapter 7: Stiffeners Base Stiffeners Use the following information to determine the differences between the base stiffeners. Figure 7-6 Images of the base stiffeners Description Length Available Gauges Call Out Part Number CTS-4033XX Base stiffener 98.126 in. (249 cm) 2, 5, 6 CTS-4034XX Laminated base stiffener 98.126 in.
Page 63: Base Boots
Chapter 7: Stiffeners Base Boots Use the following information to determine the differences between the base boots. Figure 7-7 Images of the base boots Part Number Description Height Call Out Base Plate Size CTS–4045XX Base boot weldment for 8 through 11.391 in.
Page 64: One-Ring Top Stiffener (16 Ga) To A One-Ring Stiffener (15-16 Ga)
Chapter 7: Stiffeners One-Ring Top Stiffener (16 Ga) to a One-Ring Stiffener (15–16 Ga) Reference the following information for a standard connection of a one-ring top stiffener (CTS-4016XX) to a two-ring stiffener (CTS-4006XX). One-ring top stiffener (CTS-4016XX) One-ring stiffener (CTS-4006XX) Splice (CTS-4035XX) 3/8 x 1 in.
Page 65: One-Ring Top Stiffener (16 Ga) To A Two-Ring Stiffener (8-14 Ga)
Chapter 7: Stiffeners One-Ring Top Stiffener (16 Ga) to a Two-Ring Stiffener (8–14 Ga) Reference the following information for a standard connection of a one-ring top stiffener (CTS-4016XX) to a two-ring stiffener (CTS-4074XX). One-ring top stiffener (CTS-4016XX) Two-ring stiffener (CTS-4074XX) Splice (CTS-4035XX) 3/8 x 1 in.
Page 66: One-Ring Stiffener (15-16 Ga) To A Two-Ring Stiffener (8-14 Ga)
Chapter 7: Stiffeners One-Ring Stiffener (15–16 Ga) to a Two-Ring Stiffener (8–14 Ga) Reference the following information for a standard connection of a one-ring stiffener (CTS-4006XX) to a two-ring stiffener (CTS-4074XX). One-ring stiffener (CTS-4006XX) Two-ring stiffener (CTS-4074XX) Splice (CTS-4035XX) 3/8 x 1 in. flange bolt (S-7485) 3/8 in.
Page 67: Two-Ring Stiffener (15-16 Ga) To A Two-Ring Stiffener (15-16 Ga)
Chapter 7: Stiffeners Two-Ring Stiffener (15-16 Ga) to a Two-Ring Stiffener (15–16 Ga) Reference the following information when connecting a two-ring stiffener (CTS-4004XX) to a two-ring stiff- ener (CTS-4004XX). Two-ring stiffener (CTS-4004XX) Two-ring stiffener (CTS-4004XX) Splice (CTS-4035XX) 3/8 x 1 in. flange bolt (S-7485) 3/8 in.
Page 68: Two-Ring Stiffener (8-14 Ga) To A Two-Ring Stiffener (2-6 Ga) Connection
Chapter 7: Stiffeners Two-Ring Stiffener (8–14 Ga) to a Two-Ring Stiffener (2–6 Ga) Connection Reference the following information when connecting a two-ring stiffener (CTS-4074XX) to a two-ring stiff- ener (CTS-4002XX). Two-ring stiffener (CTS-4074XX) Two-ring stiffener (CTS-4002XX) Splice (CTS-4073XX) 3/8 x 1 in. flange bolt (S-7485) 3/8 in.
Page 69: Two-Ring Stiffener (8-14 Ga) To A Base Stiffener (10-16 Ga) Connection
Chapter 7: Stiffeners Two-Ring Stiffener (8–14 Ga) to a Base Stiffener (10–16 Ga) Connection Reference the following information when connecting a two-ring stiffener (CTS-4074XX) to a base stiff- ener (CTS-4038XX). Two-ring stiffener (CTS-4074XX) Base stiffener (CTS-4038XX) Splice (CTS-4035XX) 3/8 x 1 in. flange bolt (S-7485) 3/8 in.
Page 70: Two-Ring Stiffener (15-16 Ga) To A Base Stiffener (10-16 Ga)
Chapter 7: Stiffeners Two-Ring Stiffener (15–16 Ga) to a Base Stiffener (10–16 Ga) Reference the following information when connecting a two-ring stiffener (CTS-4004XX) to a base stiff- ener (CTS-4038XX). Two-ring stiffener (CTS-4004XX) Base stiffener (CTS-4038XX) Splice (CTS-4035XX) 3/8 x 1 in. flange bolt (S-7485) 3/8 in.
Page 71: Laminated Stiffeners (2 Ga) With Inserts (10-12 Ga)
Chapter 7: Stiffeners Laminated Stiffeners (2 Ga) with Inserts (10–12 Ga) Reference the following information when connecting a laminated stiffener (CTS-4008XX) to an insert (CTS-4010XX). Laminated stiffener (CTS-4008XX) Insert (CTS-4010XX) 3/8 x 1 in. flange bolt (S-7485) 3/8 in. flange nut (S-9426) Completed assembly NOTE: Only place bolts where holes in the stiffeners align with holes in the sidewall sheet.
Page 72: Base Stiffener (10-16 Ga) To A Base Boot
Chapter 7: Stiffeners Base Stiffener (10–16 Ga) to a Base Boot Reference the following information when connecting a base stiffener (CTS-4038XX) to a base boot (CTS-4046XX). Base stiffener (CTS-4038XX) Base boot (CTS-4046XX) 3/8 x 1 in. flange bolt (S-7485) 3/8 in. flange nut (S-9426) Completed assembly NOTE: Only place bolts where holes in the stiffeners align with holes in the sidewall sheet.
Page 73: Laminated Base Stiffener (2 Ga) With Insert (2+12 To 2+10 Ga) To A Base Boot
Chapter 7: Stiffeners Laminated Base Stiffener (2 Ga) with Insert (2+12 to 2+10 Ga) to a Base Boot Reference the following information when connecting a laminated base stiffener with insert (CTS-4034XX and CTS-4037XX) to a base boot (CTS-4045XX or CTS-4048XX). Laminated base stiffener (CTS-4034XX) Base Insert (CTS-4037XX) Base boot (CTS-4045XX or CTS-4048XX)
Page 74: 12-Bolt Pattern Laminated Stiffeners With Insert
Chapter 7: Stiffeners 12–Bolt Pattern Laminated Stiffeners with Insert Reference the following information when connecting two 12–bolt pattern laminated stiffeners (CTS- 4041XX) with inserts (CTS-4042XX). Laminated stiffener (CTS-4041XX) Insert (CTS-4042XX) 3/8 x 1 in. flange bolt (S-7485) 3/8 in. flange nut (S-9426) Completed assembly NOTE: Only place bolts where holes in the stiffeners align with holes in the sidewall sheet.
Page 75: 12-Bolt Pattern Laminated Stiffener To Laminated Base Stiffener With Inserts To A Base Boot
Chapter 7: Stiffeners 12–Bolt Pattern Laminated Stiffener to Laminated Base Stiffener with Inserts to a Base Boot Reference the following information when connecting a 12–bolt pattern laminated stiffener (CTS-4041XX) to a laminated base stiffener (CTS-4042XX) with inserts (CTS-4039XX and CTS-4040XX) to a base boot (CTS-4049XX).
Page 76: 12-Bolt Pattern Laminated Stiffener To Laminated Base Stiffener With An Inserts To A Base Boot
Chapter 7: Stiffeners 12–Bolt Pattern Laminated Stiffener to Laminated Base Stiffener with an Inserts to a Base Boot Reference the following information when connecting a 12–bolt pattern laminated stiffener (CTS-4041XX) to a laminated base stiffener (CTS-4050XX) with a inserts (CTS-4042XX and CTS-4051XX) to a base boot (CTS-4045XX or CTS-4048XX).
Page 77: Chapter 8 Door Assembly
Door Assembly Topics Covered in this Chapter ▪ Door Assembly General Information ▪ Installing the Door Weldment ▪ Installing the Bearing Pins ▪ Installing the Latch Bar Holders ▪ Assembling the Top and Bottom Inner Doors ▪ Installing the Inside Door Panels ▪...
Page 78: Door Assembly General Information
Chapter 8: Door Assembly Door Assembly General Information Two ring door (WD-6252) may be used for 30 ft. and 33 ft. diameter bins for 14 rings and taller heights. 1. The commercial two ring door is installed in the bottom two rings. 2.
Page 79: Installing The Door Weldment
Chapter 8: Door Assembly Installing the Door Weldment Depending on the door you are installing, there are special sheets that must be installed around the door weldment to ensure the correct alignment with the sidewall sheets. 1. Install the door at the same time as you install the second ring from the bottom. The door consists of a door weldment (A), top inner door assembly (B), bottom inner door assembly (C) and outer cover assembly (D).
Page 80 Chapter 8: Door Assembly 3. Apply rope caulk (J) to the sidewall sheet around the outside set of the holes as shown below. Figure 8-3 Caulking for door frame Rope caulk Door frame weldment PNEG-4330 30 Ft. and 33 Ft. Diameter 40-Series Bins...
Page 81 Chapter 8: Door Assembly 4. Install the door frame weldment (A) to the outside of the bottom two rings using 3/8 x 1 in. flange bolts (L) and 3/8 in. hex nuts (M). IMPORTANT: The top of the door frame weldment (A) must be installed to the inside of the third ring of sidewall.
Page 82: Installing The Bearing Pins
Chapter 8: Door Assembly Installing the Bearing Pins 1. The bearing pins (N) are used to align the inside panels correctly with the door frame weldment (A). 2. Install eight bearing pins (N) to the door frame weldment (A) located on the inside of the bin using 5/16 x 2 in.
Page 83: Installing The Latch Bar Holders
Chapter 8: Door Assembly Installing the Latch Bar Holders The latch bar holders (Q) are used to secure the inner doors tightly against the door frame. 1. Install eight 1/2 x 1-1/4 in. flange bolts (K) and 1/2 in. flange nuts (AV) to fill in the eight holes inside the door frame weldment (A) located towards the outside of the bin.
Page 84: Assembling The Top And Bottom Inner Doors
Chapter 8: Door Assembly Assembling the Top and Bottom Inner Doors The inner doors assemble in the same way. Make sure the hinge side of the panels are oriented correctly before starting the assembly. 1. Assemble the latch bars (AA) to a set of the left and right latches (W and X) using four 5/16 x 3/4 in. truss head bolts (H) and 5/16 in.
Page 85: Installing The Inside Door Panels
Chapter 8: Door Assembly Installing the Inside Door Panels IMPORTANT: The inner door panels must seat on the bearing pins (N) and lock over latch bar holders (Q) for the door panels to close correctly. DO NOT fill the bin until the door panels have been installed correctly.
Page 86: Assembling The Outer Door
Chapter 8: Door Assembly Assembling the Outer Door You must assemble the outer door before you can install it to the door frame weldment. 1. Attach the middle reinforcement channel (AK) to the middle of the outer cover (AJ) using eight 5/16 x 1 in.
Page 87: Installing The Outer Door
Chapter 8: Door Assembly Installing the Outer Door 1. Fill all open holes on the inside of the door frame weldment (A) with 3/8 x 1 in. bin bolts. 2. Install the outer door cover angles (AN) to the outside of the door frame weldment (A) using eight 5/16 x 1 in.
Page 88 Chapter 8: Door Assembly 4. Install the cover hinge weldments (AF) to the right side of the outer door cover angle (AN) using four 5/16 x 1 in. flange bolts (AD) and 5/16 in. flange nuts (AZ). 5. Install the door latch mounting brackets (AO) of the left outer door cover angle (AN) using four 5/16 x 1 in.
Page 89 Chapter 8: Door Assembly 6. Install the top and bottom outer door latch brackets (AP and AX) to the door latch mounting bracket (AO) using a 5/16 x 3/4 in. carriage bolt (AU), latch bushing (AC), and 5/16 in. flange nuts (AZ). NOTE: Make sure the holes in the outer door latch brackets (AP and AX) align with the holes in the door latch mounting bracket to allow the door to be locked.
Page 90 Chapter 8: Door Assembly 8. Align the cover hinge brackets (AM) on the outer cover assembly with the set of cover hinge weldments (AF) and install using two 3/8 x 4-1/2 in. HHCS bolts (AS) and 3/8 in. lock nuts (AI). 9.
Page 91 Chapter 8: Door Assembly 11.Make sure the door cover assembly (D) operates smoothly and the slots in the top and bottom door latches (AP and AX) align with the door latch rod (AL) to firmly close the door against the frame. Figure 8-14 Aligning the latches with the latch rod Outer cover assembly Latch bar (NCWT0229)
Page 92: Options For Two Ring Door - Bin Step
Chapter 8: Door Assembly Options for Two Ring Door - Bin Step 1. Attach the left and right sides (B and C) to the sides of the bin door step (D) using 5/16 x 1 in. hex head bolts (E) and 5/16 in. nuts (G). 2.
Page 93: Chapter 9 Roof Assembly
Roof Assembly Topics Covered in this Chapter ▪ Roof Assembly Instructions ▪ Assembling Center Collar ▪ Intermediate Center Collar (For 33 ft Diameter Bins) ▪ Roof Flashing ▪ Roof Panel Instructions ▪ Roof Ring Locations ▪ Installing a Roof Ring Roof Assembly Instructions DO NOT OVERFILL BIN.
Page 94: Assembling Center Collar
Chapter 9: Roof Assembly The following dimensions are approximate distances used in bin roof construction. Adjusting the center support height will ease roof erection. Figure 9-1 Center support Bin height Center support pole Bin diameter Bin diameter (ft) Height using one ring of 4 in. corrugated sidewall (A) 12 ft –...
Page 95: Intermediate Center Collar (For 33 Ft Diameter Bins)
Chapter 9: Roof Assembly Figure 9-2 Center Collar (30 ft and 33 ft diameter bins) Center Collar (CRP-4608) 5/16 in. x 1 in. flange bolt with sealing washer (S-10260) 5/16 in. flange nut (S-3611) Bin Diameter (ft) Center collar color code 30 and 33 Intermediate Center Collar (For 33 ft Diameter Bins) For 33 ft diameter farm bins, an intermediate center collar (also known as lower center collar) assembled...
Page 96: Roof Flashing
Chapter 9: Roof Assembly Roof Flashing The roof flashing will seal the area between the center collar and the roof panels. The flashing pieces are assembled to the center collar before attaching the roof panels to the flashing. For 30 ft diameter bins 1.
Page 97 Chapter 9: Roof Assembly 4. Apply caulking on each overlapping flashing. 5. Assemble the flashing (C) pieces together with the center collar (A) using flange bolts (D) and flange nuts (E). Figure 9-5 Roof flashing (33 ft diameter bins) Center Collar (CRP-4608) 5/16 x 1 in.
Page 98: Roof Panel Instructions
Chapter 9: Roof Assembly Roof Panel Instructions 1. For better results in erecting the roof, install one roof panel (B) in three places. 2. After these three panels (B) are in place, the peak assembly should be centered. 3. Install intermediate panels making sure to lap them in the same way until all panels are in place. Make sure the bolts are tightened loosely.
Page 99 Chapter 9: Roof Assembly NOTE: Make sure to install the roof steps (J) when assembling roof panels. When assembling the roof steps (J), use 5/16 in. x 1 in. bolts with a flat top washer on top of the slot and an extra neoprene washer (L) between the roof and the roof step (J).
Page 100 Chapter 9: Roof Assembly Figure 9-8 Roof panel assembly (For 33 ft diameter bins) Roof panel Intermediate clip (CTR-1183) Intermediate center collar (CTR-0795) Steel backed neoprene washer (S-1463) 5/16 in. x 1 in. flange bolt with sealing washer Used with standard roofs (S-10260) 5/16 in.
Page 101 Chapter 9: Roof Assembly 7. To assemble slide rods (T) and peak cap (P), insert the straight end of the slide rod through the center collar (A) and thread one 5/16 in. nut all the way down on the rod. Place the rod through the cap and put a washer (V) and nut (U) on the outside.
Page 102 Chapter 9: Roof Assembly 9. After tightening, it may be necessary to spread the rods slightly to make them parallel. Maintain 10 in. gap between the rods. 10.After all the roof panels (B) have been attached to the roof flashing (C), place the roof panel seal clip (W) between the bottom of the flashing and the top of the roof ribs.
Page 103: Roof Ring Locations
Chapter 9: Roof Assembly Roof Ring Locations Two support rings are standard for 30 ft and 33 ft diameter bins. IMPORTANT: Maximum weight to be supported and/or suspended from the roof is to be 6000 pounds only. To determine the location of the support rings, start at the wide or eave of the roof panel and count each hole.
Page 104: Installing A Roof Ring
Chapter 9: Roof Assembly Installing a Roof Ring Quantity and part numbers of roof ring kits vary with the location placement and with the size of each bin. The following procedure will be similar for each kit. What You Should Know The roof ring and threaded stud may become dislocated from each other during high winds or when the inside pressure of the bin is too great.
Page 105 Chapter 9: Roof Assembly 5. Locate a threaded stud (F) and install stud nuts (G) evenly and to the center of the threaded stud (F). 6. Install the threaded stud (F) with stud nuts (G) to the end of the roof ring section (B). NOTE: Install the threaded stud (F) to the side where the next roof ring section (B) will be installed.
Page 106 NOTES PNEG-4330 30 Ft. and 33 Ft. Diameter 40-Series Bins...
Page 107: Chapter 10 Accessories
Accessories Topics Covered in this Chapter ▪ Ladder Section Assembly ▪ Inside Ladder Placement ▪ Installing the Inside Ladder Bottom Bracket ▪ Guidelines for Installing a Sidedraw System ▪ Locating the Chutes ▪ Locating Discharge Opening ▪ Sidewall Overlap ▪ Caulking ▪...
Page 108: Ladder Section Assembly
Chapter 10: Accessories Ladder Section Assembly The inside ladder package consists of the ladder, starter brackets, standoff brackets, reinforcement straps, and ending bracket. The ladder should to be assembled before installing it to the bin structure. What You Should Know When assembling ladder sections, ensure all slip resistant ladder rungs are oriented in the same direction.
Page 109: Inside Ladder Placement
Chapter 10: Accessories Inside Ladder Placement The inside ladder provides manway access from the inside of the bin. What You Should Know Begin by temporarily positioning the ladder (B) directly under the manway roof panel (A) for the correct placement location. Mark or scribe this location where each side of the ladder’s vertical channels meet the sidewall.
Page 110 Chapter 10: Accessories 5. Working down from the starter brackets (C and K), and in alignment, install a ladder standoff bracket (H) at every horizontal seam or 32 in. from the previous installed bracket. Install a flange bolt (D) and a 5/16 in. flange nut (G), securing each ladder standoff bracket (H) to the sidewall. NOTE: Installing a plumb line to the starter bracket will help keep each bracket aligned evenly.
Page 111 Chapter 10: Accessories Figure 10-3 Installing the ladder brackets 5/16 x 1 in. flange bolt with sealing washer Ladder assembly (S-10260) Starter bracket (RH LDR-4347) Starter bracket (LH LDR-4346) See sidewall hardware chart. 3/8 in. field drilled hole location 5/16 x 1 in. flange bolt with sealing washer Approximately 18-3/4 in.
Page 112: Installing The Inside Ladder Bottom Bracket
Chapter 10: Accessories Installing the Inside Ladder Bottom Bracket The ladder bottom bracket keeps the lower portion of the ladder secure. What You Should Know The lower portion of the ladder may need to be cut to fit properly. Field drilling will be required to complete installation.
Page 113: Guidelines For Installing A Sidedraw System
90 degrees apart. Installation of multiple systems requires approval of GSI. • Sidedraw systems are intended for use with dry, flowable grain. Sidedraws are not to be used for poorly flowing products. This is not unique to GSI bins and flume systems, but is a general rule for such systems.
Page 114 Chapter 10: Accessories Figure 10-5 Sidedraw installation Stiffeners 15 in. Sidewall sheet 12-3/4 in. 17 ft. - 2 in. 14 in. 44 in. typical horizontal seam from base Starting dimension for first chute bolt hole in top chute Required spacing between chute bolt holes (8 in.) PNEG-4330 30 Ft.
Page 115: Locating The Chutes
Chapter 10: Accessories Locating the Chutes Use the following procedures to locate the starting position of the first chutes. 1. Starting from the first row of holes in the top sheet, measure down the “starting distance” for the bin. 2. Keep adding the required number of chutes, making sure to leave 8 in. between the chute bolt holes.
Page 116: Locating Discharge Opening
Chapter 10: Accessories Locating Discharge Opening 1. The last bolt hole in the chute should line up with the center of the discharge chute opening that is to be cut. Therefore, you should be able to approximate an opening by measuring 9-1/2 in. above and below the last bolt hole of the chute.
Page 117: Sidewall Overlap
Chapter 10: Accessories Sidewall Overlap For proper watershed, make sure that the upper side sheet overlaps on top of the sidedraw weldment. Figure 10-8 Sidewall overlap ring side sheet (must be field cut) 14 in. 45 degrees ring from base ring from base Chute Top of 5...
Page 118: Caulking
Chapter 10: Accessories Caulking 1. To seal the sidedraw weldment to the sidewall sheets, use two beads of caulking, one bead of caulk on each side of the outside row of vertical bolts. 2. Use discharge tube weldment as a template to field drill the bolt holes through sidewall sheet. 3.
Page 119: (12.32 M) (Optional)
Chapter 10: Accessories Temperature Cable Support Package Instructions for Eave Heights Greater than 40 ft. - 5 in. (12.32 m) (Optional) 1. For 30-33 ft. (9.14-10.05 m) diameter two post bins, the temperature cable support package shall span three roof panels. 2.
Page 120 Chapter 10: Accessories 7. The rafter packages will utilize the standard splice plate (PR-1874) but will have no purlins. 8. The upper rafter (D) section will be bolted into the center collar (G) using the clips. Figure 10-11 Upper rafter assembly (30 ft diameter bins) Upper rafter Center collar Rafter attachment bracket (CRP-5374)
Page 121 Chapter 10: Accessories 9. The upper rafter (D) and the lower rafter (B) are connected with the standard splice plate using 3/8 in. bolts. 10.Once the rafters (K) are in place, field drill the holes to bolt the support angles (L and M) and into the roof rafter (K) and attach with 3/8 x 1 in.
Page 122 Chapter 10: Accessories Figure 10-14 Roof truss details (33 ft diameter bins) 3/8 x 1 in. flange bolt (S-7487) Support channel (CRP-5285) Attachment bracket (CRP-5213) Roof rafter Left temperature cable support angle 3/8 in. flat washer (CRP-5787) Right temperature cable support angle 3/8 in.
Page 123: Assembling Weather Cover For Roller Valve
Chapter 10: Accessories Assembling Weather Cover for Roller Valve The following instructions are for assembling the weather cover for the roller valve. 1. Install the weather cover kit after the gate has been installed. 2. Use bead caulking at all seams where the weather cover attaches to the gate. 3.
Page 124: Transition Assembly
Chapter 10: Accessories Transition Assembly Read all instructions prior to transition assembly. What You Should Know DO NOT CUT STIFFENER. DANGER If stiffeners do not fit as they should, call the engineering department. Cutting stiffeners to fit will cause structural damage and possible bin failure. The stiffener must continue through the transition to the foundation.
Page 125 Chapter 10: Accessories Figure 10-16 Placing stiffener through the transition housing Bin sidewall sheet Stiffener Cover plate (caulk around plate) Transition housing Transition face collar 9. Place washer and nut on anchor bolt and tighten. NOTE: If optional transition seal kit is not available, then make a plate to seal around the stiffener at the top and bottom of the housing to minimize air loss.
Page 126: Seal Kit (Optional)
Chapter 10: Accessories Seal Kit (Optional) 1. The air deflector included in seal kit may be installed over stiffener at customer’s request. 2. Caulk stiffener/transition cover plates on one side of cover plate along the three straight edges. 3. Place stiffener/transition cover plate on top of transition housing and use the self-drilling screws to fasten cover plate to transition.
Page 127: Gsi Group, Llc Limited Warranty
12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or...
Page 128 Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com GSI is a worldwide brand of AGCO Corporation. Copyright © 2018 by The GSI Group, LLC Printed in the USA CN #329652...

GSi 40 Series Construction Manual

Chapter 1 Safety Precautions

Chapter 2 General Overview

Chapter 3 Foundations

Chapter 4 Hardware Requirements

Chapter 5 Assembling Sidewall Sheets

Chapter 6 Base Angle Installation

Chapter 7 Stiffeners

Chapter 8 Door Assembly

Chapter 9 Roof Assembly

Chapter 10 Accessories

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