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Wilo Control EC-WP Series Installation And Operating Instructions Manual
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Wilo Control EC-WP Series Installation And Operating Instructions Manual

Wilo Control EC-WP Series Installation And Operating Instructions Manual

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Pioneering for You
Wilo-Control EC-WP
en Installation and operating instructions
·
2552567 • Ed.01/2024-08 HW2-SW102x

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Summary of Contents for Wilo Control EC-WP Series

  • Page 1 Pioneering for You Wilo-Control EC-WP en Installation and operating instructions · 2552567 • Ed.01/2024-08 HW2-SW102x...
  • Page 2 Control EC-WP https://qr.wilo.com/1432...
  • Page 3 Call up the menu .............. 38 Quick access to “Easy Actions” ........ 38 Factory settings .............. 39 8 Commissioning.................  39 Operator responsibilities ........... 39 Activating the switchgear .......... 39 Start initial configuration........... 40 Start automatic mode ............ 52 During operation.............. 53 Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 4 All rights reserved. Subject to change Wilo shall reserve the right to change the listed data without notice and shall not be liable for technical inaccuracies and/or omissions. The illustrations used may differ from the ori- ginal and are intended as an exemplary representation of the product.
  • Page 5 Electrical work: qualified electrician Person with appropriate technical training, knowledge and ex- perience who can identify and prevent electrical hazards. • Installation/dismantling work: qualified electrician Knowledge regarding tools and fixation material for various structures Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 6 Do not use any aggressive cleaners or scouring agents or fluids. • The product is not watertight. Do not submerse the product in fluids. • Only carry out maintenance tasks mentioned in these installa- tion and operating instructions. Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 7 An optical signal is given upon reaching the dry run or high water level. All pumps are also switched on or off by force. Faults are stored in the fault memory. Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 8 Thermal winding monitor (PTC sensor) − − Thermal winding monitor (Pt100 sensor) − − Other inputs Extern OFF: for remote deactivation of all pumps 1/2/4 = number of inputs, − = not available Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 9 • Carefully lift wet packaging and replace it immediately! • Clean control device. • Close housing apertures, ensuring they are sealed watertight. • Impact-resistant and watertight packaging. Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 10 Loosen the screws on the cover and open the cover/switch cabinet door from the side. Align the switchgear on the installation site and mark the position for the drill holes. Drill and clean the mounting holes in accordance with the specifications of the fixation material. Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 11 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 ModBus RTU: RS485 interface 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 ModBus RTU: Jumper for termination/polarisation Fig. 2: Control EC-WP 1 .../EC-WP 2 ... Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 12 Wire: L1, L2, L3, PE • Mains voltage adjustment: Converter bridge 380/COM Mains connection 3~400 V: • Cable: 4-core • Wire: L1, L2, L3, PE • Mains voltage adjustment: Converter bridge 400/COM (factory setting) Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 13 NOTICE! After all pumps have been connected, set the motor current monitoring! 14 A2 L1 L2 L3 Fig. 6: Pump connection 6.5.3.2 Adjust motor current monitoring The minimum and maximum motor current of the connected pumps is monitored: Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 14 Analogue pressure sensor 4 to 20 mA – NOTICE! Do not attach an active pressure sensor. – NOTICE! Use shielded connection cables! Apply the shielding on one side! – NOTICE! Observe the correct polarity of the pressure sensor! Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 15 Float switch open or electrode non-immersed: water level below min. level • Float switch shut or electrode immersed: water level sufficient The terminals are fitted with a converter bridge at the factory. Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 16 Fig. 10: Electrode connection types 6.5.7 “Extern OFF” connection: Remote CAUTION deactivation Property damage due to external voltage! An external voltage which is applied destroys the component. • Do not apply external voltage (connect potential-free). Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 17 • Connect the wires to the terminal strip according to the connection diagram. • Use the terminal number shown in the connection overview on the switchgear cover. Fig. 13: Connection overview symbol Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 18 Fig. 15: Connection overview symbol 6.5.12 Connecting an external alarm sig- CAUTION Property damage due to external voltage! An external voltage which is applied destroys the component. • Do not apply external voltage (connect potential-free). Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 19 If the ModBus requires a polarisation, plug in jumpers “J3” and “J4”. The individual control modes and the corresponding connections of the individual sensors Control modes: Description and are described in the following sections. connection of the sensors Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 20 Float switch operating principle Top contact closed − closed − − − − closed Bottom contact Open − Open − − − − Open Required menu settings Menu and value to be set Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 21 Float switch operating principle Top contact closed closed closed − − − − closed Bottom contact Open Open Open − − − − Open Required menu settings Menu and value to be set Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 22 Float switch operating principle Top contact closed − closed − − closed − closed Bottom contact Open − Open − − Open − Open Required menu settings Menu and value to be set Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 23 Float switch operating principle Top contact closed closed closed − − closed − closed Bottom contact Open Open Open − − Open − Open Required menu settings Menu and value to be set Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 24 Float switch operating principle Top contact closed closed closed − closed closed − closed Bottom contact Open Open Open − Open Open − Open Required menu settings Menu and value to be set Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 25 1/(2) 1/(2) Float switch operating principle Top contact closed closed closed closed − closed Bottom contact Open Open Open Open − Open Required menu settings Menu and value to be set Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 26 Float switch operating principle Top contact closed closed closed closed closed closed − closed Bottom contact Open Open Open Open Open Open − Open Required menu settings Menu and value to be set Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 27 Float switch operating principle Top contact closed − closed − − − − closed Bottom contact Open − Open − − − − Open Required menu settings Menu and value to be set Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 28 Float switch operating principle Top contact closed closed closed − − − − closed Bottom contact Open Open Open − − − − Open Required menu settings Menu and value to be set Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 29 Float switch operating principle Top contact closed − closed − − closed − closed Bottom contact Open − Open − − Open − Open Required menu settings Menu and value to be set Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 30 Float switch operating principle Top contact closed closed closed − − closed − closed Bottom contact Open Open Open − − Open − Open Required menu settings Menu and value to be set Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 31 Float switch operating principle Top contact closed closed closed − closed closed − closed Bottom contact Open Open Open − Open Open − Open Required menu settings Menu and value to be set Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 32 1/(2) 1/(2) Float switch operating principle Top contact closed closed closed closed − closed Bottom contact Open Open Open Open − Open Required menu settings Menu and value to be set Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 33 Float switch operating principle Top contact closed closed closed closed closed closed − closed Bottom contact Open Open Open Open Open Open − Open Required menu settings Menu and value to be set Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 34 Contact closed − − Pump off − − − − − Contact open − − Pump on − − − − − Required menu settings Menu and value to be set Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 35 − − − − Required menu settings Menu and value to be set NOTICE! The values shown in menus 5.11 and 1.01 correspond to the factory setting. Enter the system-specific values here. Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 36 Danger of death due to electrical current! There is danger of death from open switchgear. • Only operate the switchgear when closed. • Electrical work on the internal components must be carried out by a qualified electrician. Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 37 To protect the pumps from a dry run, a float switch or an electrode can also be installed in 7.1.5 Dry-running protection system the well: • Contact type: Normally open contact • Float switch operating principle: – Top contact = closed – Bottom contact = open Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 38 The following functions can be called up using the Easy Actions menu: Quick access to “Easy Actions” Reset the current error message NOTICE! Menu item is only shown when an error is present! Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 39 • No pump connected. • Connect pump or deactivate minimum cur- • Motor current monitoring not set. rent monitoring (menu 5.69)! • Set the motor current monitoring to the pump’s rated current. Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 40 – the display returns to the main screen. – parameter input is locked. • Some settings can only be adjusted when there is no pump in operation. Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 41 − − − • 4.05 Status of float switches • • • − 4.12 Running time of switchgear • • • • 4.13 Running time: Pump 1 • • • • Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 42 5.70 Max. switching frequency per hour, per pump • • • • 5.71 Number of wells • • − − 5.72 Number of float switches for pump levels • • − − Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 43 Factory setting senso Description Determines whether the pressure is measured by a pressure switch or an analogue pressure sensor. digi = pressure switch Fig. 61: Menu 5.06 senso = pressure sensor Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 44 Fig. 66: Menu 5.42 Menu no. 5.43 Name “Pump kick” duration Value range 0 … 60 s Factory setting 5 s Description The switch-on time of the pump during the test run Fig. 67: Menu 5.43 Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 45 Pump cycling Value range on, off Factory setting Description Activate or deactivate automatic pump cycling after 6 hours of operation. • “on”: Pump cycling activated Fig. 73: Menu 5.60 • “run”: Pump cycling deactivated Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 46 If the motor current is below the set minimum, the minimum current detection reports an error. Fig. 79: Menu 5.69 • off = minimum current detection deactivated • on = minimum current detection activated Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 47 Systems with 1 pump: Number = 1 or 2 Fig. 82: Menu 5.72 • Systems with 2 pumps and 1 well: Number = 2, 3 or 4 • Systems with 2 pumps and 2 wells: Number = 2 or 4 Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 48 Factory setting 0 s Description Delays the stop of the base-load pump when the stop threshold has been reached and the actual value remains per- manently above the deactivation threshold. Fig. 88: Menu 1.09 Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 49 Factory setting 1 s Description Delays the stop of a peak-load pump when the stop threshold has been reached and the actual value remains permanently above the deactivation threshold. Fig. 90: Menu 1.11 Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 50 Parity setting for the ModBus RTU serial connection Fig. 95: Menu 2.04 Menu no. 2.05 Name Stop bits Value range 1; 2 Factory setting Description Number of stop bits for the ModBus RTU serial connection Fig. 96: Menu 2.05 Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 51 Turn the control knob until Menu 4.00 appears. Press the control knob. ⇒ Menu 4.01 appears. Turn the control knob until menu 4.25 to 4.26 appears. ⇒ Menu 4.25: Shows the set motor current for pump 1. Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 52 Incorrect direction of rotation: Exchange two phases on the pump connection. ▶ Direction of rotation checked and corrected as necessary. The initial configuration is complete. Start automatic mode Automatic mode after initial configuration ✓ The switchgear is closed. ✓ Configuration complete. Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 53 Active fieldbus operation Furthermore, the following information is available via Menu 4: Press the control knob for 3 s. ⇒ Menu 1.00 appears. Turn the control knob until Menu 4 appears. Press the control knob. Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 54 Operating hours of pump 1 with rotating motor. Fig. 105: Menu 4.13 Menu no. 4.14 Name Running time pump 2 Description Operating hours of pump 2 with rotating motor. Fig. 106: Menu 4.14 Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 55 Type of switchgear, for Control EC-WP always EC-bH (bore- hole) Fig. 111: Menu 4.23 Menu no. 4.24 Name Software version Description Version for the software used in the switchgear Fig. 112: Menu 4.24 Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 56 • Ambient temperature: 0 … 40 °C • Max. humidity: 90%, non-condensing ✓ Parameter input enabled: Menu 7.01 shows on. Press the operating button for 3 s. ⇒ Menu 1.00 appears. Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 57 Only maintenance and repair work described in this manual may be car- ried out. All other works and any alterations to the construction may only be carried out by the manufacturer. Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 58 Status icon of the respective pump flashes on the display. 11.3 Fault acknowledgement Switch off the alarm display by pressing the operating button. Acknowledge the fault via the main menu or Easy Actions menu. Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 59 E068 External OFF active All contacts “External OFF” active • Active contact defined as an alarm. • Check the connection of the “External OFF” contact according to the current connection diagram. Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 60 Hand over these products at designated, certified collection points only. • Observe the locally applicable regulations! Please consult your local municipality, the nearest waste disposal site, or the dealer who sold the product to you for information on proper disposal. See www.wilo‑recycling.com for more information about recycling. Appendix 13.1...
  • Page 61 Symbol lights up: The switchgear is switched on and ready for operation. Symbol flashing: Follow-up time of pump 1 active Value input not possible: Control mode: fill 1. Input disabled 2. The accessed menu only displays values. Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 62 Input: Pump 1 thermal winding monitor 39/40 Input: Pump 2 thermal winding monitor 41/42 Output: Actual pressure value 0-10 V for pressure control 45/46 Input: passive pressure sensor 4 – 20 mA for pressure control 49/50 Input: High water level Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 63 UINT16 0.001 file version 40002 Wink service BOOL 40003 Type of switchgear ENUM 8. EC 40014 BusCommandTimer ENUM 0. - (13) 1. Off 2. Set 3. Active 4. Reset 5. Manual Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 64 (197) switch 1: Pumps off 2: Pump 1 on 3: Pump 2 on 4: High water 5: Dry run 2 6: Pump 1 off 7: Pump 2 off * R = read-only, RW = read- and write-accessible Installation and operating instructions • Wilo-Control EC-WP • Ed.01/2024-08...
  • Page 68 Local contact at www.wilo.com/contact WILO SE Wilopark 1 44263 Dortmund Germany T +49 (0)231 4102-0 T +49 (0)231 4102-7363 wilo@wilo.com Pioneering for You www.wilo.com...

This manual is also suitable for:

Ec-wp 1 seriesEc-wp 2 series