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Version -00. Version Number Date Description of Change 05/2004 For preproduction DAT printers. 09/2004 For preproduction MAT printers. -001 06/2008 Revised to incorporate new changes and brought into FrameMaker 8. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Energized electrical equipment is dangerous. Electrical shock from energized equipment can cause death. If you must perform authorized emergency work on energized equipment, be sure that you comply strictly with approved safety regulations. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
The code is provided “as is with all faults.” All warranties are expressly disclaimed, including the implied warranties of merchantability and fitness for a particular purpose. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Service contracts • Ask about an existing 1 or 2 and then contract. choose 3 • Renew a contract. • Inquire about repair billing or other service invoicing questions. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Who Should Read This Manual This User’s Guide provides you with information about the features of the EasyCoder PX4i printer and how to install, configure, operate, maintain, and troubleshoot it. Related Documents The Intermec web site at www.intermec.com contains our documents (as PDF files) that you can download for free.
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Before You Begin EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Introduction This chapter introduces the EasyCoder PX4i printer and covers the following topics: • Description of EasyCoder PX4i Printer • Safety Summary • Product Identification EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Chapter 1 — Introduction Description of EasyCoder PX4i Printer The EasyCoder PX4i printer is an industrial, rugged, and high- volume thermal transfer printer with a printhead resolution of 8 dots/mm (203.2 dots/inch) or 11.81 dots/mm (300 dots/inch). The maximum print width is 112 mm (4.5 in).
The machine label is attached to the printer’s rear plate and contains information on type, model, and serial number as well as AC voltage. It also contains regulatory agency markings indicating compliance with specific agency regulations, if any. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
This chapter explains how to unpack and install the EasyCoder PX4i printer and also describes the printer’s various parts in detail. It covers the following topics: • Unpacking the Printer • Connecting the Printer • Controls and Indicators EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
7 If the printer has been damaged in any way during transportation, report the damage to the carrier immediately. 8 If the delivery is incorrect or any parts are missing, report it immediately to the distributor. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
“Options” on page 101, for information on possible optional devices fitted on the printer’s front. Indicator lamps Display window Keyboard Connector for optional cutter Print mechanism Front door Side door Front View EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
On/Off Switch Bar code wand socket ("wand:") AC Power cord socket RS-232 serial interface ("uart1:") USB Interface ("usb1:") Machine label Intake slot for external media supply Rear View EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
For more information, see “Options” on page 101. Side door Media supply Ribbon supply hub roll hub Ribbon rewind hub Slack absorber Media Compartment EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
3 Connect the power cord from the socket on the rear plate to an electrical outlet (90 to 265 VAC). Computer The EasyCoder PX4i printer is fitted with one 9-pin D-style subminiature (DB9) socket for the RS-232 serial interface port and one class B connector for the USB interface port. For more information about ports, see “Interfaces”...
The indicators are colored LEDs (Light Emitting Diodes) and are used for the following purposes: Power (solid green) indicates that the power is on. Status (solid green) indicates that the printer is ready for use. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Keyboard Buttons Button Function Print button Feeds a page or pauses a print job. Repeats last printed label. Toggle between pause and printing when executing a print job. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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Keyboard Color Code Yellow Operation of the printer (operator level) Green Setup or service (site or service technician level) White Data input to printer (operator or technician level) EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
The frequency and duration of signals can be specified. Thus, it is possible to create different signals for different conditions or even to make the printer play simple melodies! EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
This chapter explains how to start up the printer after installation or after having been switched off. It covers the following topics: • Startup Files • Memory Cards • Switching on the Printer EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
• In addition to Intermec Shell, the printer is also fitted with a custom made application program that is design to perform a specific task, for example to print tickets, baggage tags, or product labels for a certain company.
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Note: Always switch off the power before inserting or removing a memory card! The card will only fit in one way. A memory card is only detected if it is inserted before the printer is started. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Refer to “Intermec Shell Startup Program” on page 91 for more information on Intermec Shell. The digits in the lower right corner of the display indicate the version of Intermec Shell. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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Chapter 3 — Starting Up B. Custom-Made Application Program Any other display messages than those illustrated above indicates that the printer is running some custom-made, non-standard application program, or that some error has occurred. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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Chapter 3 — Starting Up EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Chapter 4 — Loading Media Tear-Off (Straight-Through) The EasyCoder PX4i printer can print on labels, tickets, tags, and continuous stock in various forms. This section describes the case when the media is torn off manually against the printer’s tear bar.
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To load media for tear-off operation 1 Open the front and side doors. 2 Turn the printhead lift lever counter-clockwise to raise the printhead. 3 Remove any empty core from the media supply hub. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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6 Route the media underneath the slack absorber and forward towards the print mechanism. The slack absorber can be rotated for better access and then snap-locked in open position. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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7 Route the media through the print unit and push it inwards as far as it will go. 8 This diagram shows the path the media will take through the printer. 9 Turn the printhead lift lever to the “closed” position. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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11 Close the front and side doors. 12 Press Feed to advance the media and adjust the media feed. Tear off the media by grabbing the outer edge and pulling downwards. Feed EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Chapter 4 — Loading Media Cut-Off The EasyCoder PX4i printer can print on labels, tickets, tags, and continuous stock in various forms. This section describes the case when the media is to be cut off by an automatic paper cutter (option).
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1 Switch off the power. Open the cutter and the side door. 2 Turn the printhead lift lever counterclockwise to raise the printhead. 3 Remove any empty core from the media supply hub. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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6 Route the media underneath the slack absorber and forward towards the print mechanism. The slack absorber can be rotated for better access and then snap-locked in open position. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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7 Route the media through the print unit and push it inwards as far as it will go. 8 This diagram shows the path the media will take through the printer. 9 Turn the printhead lift lever to the “closed” position. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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11 Route the media through the cutter between the two guide plates. 12 Close the cutter unit while pulling on the end of the media. Close the side door and then switch the power on. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
13 Press Feed to advance the media and adjust the media feed. Feed Peel-Off (Self-Strip) The EasyCoder PX4i printer can print on labels, tickets, tags, and continuous stock in various forms. This section describes the case when self-adhesive labels are separated from the liner immediately after printing, which requires an optional internal liner/batch takeup unit.
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2 Turn the printhead lift lever counter-clockwise to raise the printhead. 3 Pull out the green clip (1) on the liner takeup hub and dispose of any wound-up liner (2). EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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5 In the case of a media roll with a 76 mm (3 in) core, fit an adapter on the media supply hub. 6 Fit a new roll of media onto the media supply hub and push the roll inwards as far as it will go. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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8 Route the media through the print unit and push it inwards as far as it will go. 9 Pull out approximately 40 cm (15 in) of labels and remove the labels from the liner. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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11 Secure the liner to the takeup hub with the green clip (1) and rotate the hub (2) until the media is pulled tight. 12 This diagram shows the path the media and liner will take through the printer. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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13 Turn the printhead lift lever to the “closed” position. 14 Adjust the position of the green edge guides so that the media is guided with a minimum of play. 15 Close the front and side doors. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
16 Press Feed to advance the media and adjust the media feed. Feed Internal Batch Takeup (Roll-to-Roll) The EasyCoder PX4i printer can print on labels, tickets, tags, and continuous stock in various forms. This section describes the case when printed labels fitted on liner (backing paper) or pre-perforated tickets and tags are wound up inside the printer.
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To load media for internal batch takeup operation 1 Open the front and side doors. 2 Turn the printhead lift lever counter-clockwise to raise the printhead. 3 Remove any empty core from the media supply hub. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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4 Loosen the single screw that holds the guide plate at the rear of the media compartment. 5 Remove the tear bar from the print unit and replace it with the guide plate. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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6 In the case of a media roll with a 76 mm (3 in) core, fit an adapter on the media supply hub. 7 Fit a new roll of media onto the media supply hub and push the roll inwards as far as it will go. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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9 Route the media through the print unit and push it inwards as far as it will go. 10 Pull out approximately 40 cm (15 in) of labels. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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12 Wind up some of the media on the takeup hub (1) and secure it with the green clip (2). 13 This diagram shows the path the media will take through the printer. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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15 Adjust the position of the green edge guides so that the media is guided with a minimum of play. 16 Close the side door, but keep the front door open. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Protect the media accordingly. External supply can be used for: • Tear-off operation • Cut-off operation • Peel-off operation (upper slot only) • Internal batch takeup operation EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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2 Use the lower slot in the rear plate when the supply is placed lower than the printer. 3 The printer can be fitted with an optional set of fanfold guides in either slot. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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6 Fit the fanfold guide into the lower slot in the rear plate when the supply is placed lower than the printer. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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Chapter 4 — Loading Media EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Loading Ribbon for Thermal Transfer Printing This chapter explains how to load the printer with ribbon for thermal transfer printing. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Chapter 5 — Loading Ribbon for Thermal Transfer Printing Loading Ribbon The EasyCoder PX4i printer can print on labels, tickets, tags, and continuous stock using either direct thermal printing on special heat-sensitive media or thermal transfer printing using a special ink-coated ribbon.
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To load ribbon for thermal transfer operation 1 Open the front and side doors. 2 Turn the printhead lift lever counterclockwise to raise the printhead. 3 Remove any used ribbon and the empty ribbon core. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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(innermost) groove. b If your ribbon is 88 to 90 mm (3.5 in) wide, compress the ribbon supply bobbin and move it so it snaps into the second groove. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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(outermost) groove. 4 Press the ribbon roll onto the ribbon supply bobbin (1) and route the ribbon through the print unit. Pull out 20 cm (8 in) of ribbon. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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“closed” position to lock the ribbon. 6 Press the cardboard core at the front end of the ribbon onto the rewind hub. During printing, the rewind hub will rotate counterclockwise. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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7 Turn the printhead lift lever to the “open” position. 8 Wind up the ribbon until all of the transparent leader has passed the printhead and the ribbon becomes tight. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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Chapter 5 — Loading Ribbon for Thermal Transfer Printing 9 Turn the printhead lift lever to “closed” position. 10 Close the front and side door. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Setup Mode • Press Setup on the printer’s built-in keyboard to enter the Setup Mode. • Select the Setup option in Intermec Shell to enter the Setup Mode. • Execute the Intermec Fingerprint SETUP instruction to enter the Setup Mode.
Setup Mode. You can list the printer’s current setup values by printing test label “Setup Info” in the Setup Mode or by using Intermec Shell. The current setup values can be sent to the host via the standard serial communication channel using a SETUP WRITE "uart1:"statement.
• Even • Odd • Mark • Space Stop Bits The number of stop bits specifies how many bits will define the end of a character. There are two options: EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
By default, XON/XOFF is disabled for data in both directions. New Line Selects the character(s) transmitted from the printer to specify the switch-ing to a new line. There are three options: EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
The Stop Adjust value is given as a positive or negative number of dots (1 dot = 0.125 mm = 4.9 mils). Default value is 0, which stops the media feed in a position suitable for tear off operation. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Media Size The size of the printable area is defined by three parameters; X-Start, Width, and Length. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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• The length setup creates an emergency stop, which works when the printer is set up for “Label (with gaps)”, “Ticket (with mark)”, or “Ticket (with gaps).” If the label stop sensor EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
• Label (with gaps) is used for adhesive labels mounted on liner. • Ticket (with mark) is used for labels, tickets, or continuous stock provided with black marks at the back. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
• Thermal Transfer printing (option) Your choice will decide which parameters to enter next: Direct Thermal Printing • Label Constant (range 50 to 115) • Label Factor (range 10 to 50) EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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The Label Offset parameter is presently not used, so keep it at the default value 0. Paper Type Settings Guide (Thermal Transfer) Ribbon Ribbon Max. Print Type Constant Factor Speed Wax (Europe) Wax (U.S.A.) EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
11 options are displayed in an endless loop from -10% to +10%. Default value is 0%. The contrast is reset to the default (±0) whenever a new paper type is specified, regardless which method has been used. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
If the printer refuses to print a test label, press F5/i to find out what is wrong, for example “printhead lifted” or “out-of paper”. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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Chapter 6 — Setting Up the Printer Test Labels 974 ohms/11.81 dots/mm Diamonds Chess Bar Codes #1 Bar Codes #2 Setup Info Hardware Info EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
2 Switch on the power to the printer and press F5/i and wait until the printer beeps. Quickly press the following keys: /F4, /F2, /F2, 3 The following message will be displayed: Factory Default? Enter=Yes ESC=No EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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This means that EasyLAN Wireless settings (SSID, keys, etc.) will retain their values from the previous start. However, the next reboot will reset them to factory default. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
This chapter describes how to enter the setup mode at installation, explains how to navigate in the setup mode, and provides overviews over which parameters and messages are available for the standard printer and with various interface boards. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Normally, there is no need to enter the Setup Mode when using application programs that start up automatically. Necessary provisions for changing the setup, manually or automatically, should be provided by the program. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Acknowledge and move to next menu or perform test feeds in the Testfeed menu, or print test labels in the Test label menu. Exit the Setup Mode. Can be used anywhere in Setup Mode. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Intermec Shell Startup Program This chapter describes the Intermec Shell Startup program and covers the following topics: • Introduction • Starting with Intermec Shell • Intermec Shell Overview • Line Analyzer EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version))
Chapter 8 — Intermec Shell Startup Program Introduction Intermec Shell is a startup program, which is a program that automatically starts running when the printer is switched on. Intermec Shell helps the operator to choose between a number of standard or custom-made application programs and to start certain useful facilities, as listed below.
(device “/c”), this startup file will be used instead of Intermec Shell (see “Startup Files” on page 18).
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• LINE-AXP.PRG (Line Analyzer) is a Fingerprint program that captures characters received by the printer on a communication channel and prints them on labels. • Other Application Programs will presented as additional options. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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CompactFlash memory card or to upgrade the printer’s firmware. The following options are available: • Update CompactFlash card allows the printer to be used as a CompactFlash card programming device. Any files can be EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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Firmware upgrade files can be found on www.intermec.com or be obtained from your local Intermec distributor. Reboot Corresponds to cycling the power to the printer. To exit Intermec Shell without having selected any application, select Reboot. Then wait for the 5 seconds countdown to finish, and the last selected application will be opened.
SHELL UPDATE: TRANSFER FILE SOFTWARE UPDATE COMPACT FLASH? USING ZMODEM TRANSFER COMPLETED SHELL UPDATE: TRANSFER FILE REBOOT FIRMWARE? USING ZMODEM Printer rebooted Restarts the printer (same as power off/on) automatically. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Line Analyzer Sel.port(1-6) 1 Enter the desired communication port using the numeric keys on the printer’s keyboard: 1 = “uart1:” 2 = “uart2:” 3 = “uart3:” 4 = “centronics:” EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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6 = “usb1:” If the printer is not fitted with the specified port, an error message appears in the display and you can select another port: Line Analyzer Error: 56 EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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Chapter 8 — Intermec Shell Startup Program EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
This chapter describes the options available for the EasyCoder PX4i printer. The options can be factory installed, field-installed by an authorized service technician, or in some cases installed by the operator. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
The EasyCoder PX4i printer provides a high degree of flexibility because it has a modular design. By adding options to the basic printer, the EasyCoder PX4i printer can be adapted for a variety of applications. Some options should be installed by an authorized service technician or are only available as factory-installed options.
Paper Cutter The EasyCoder PX4i printer can easily be fitted with an optional paper cutter. The cutter unit replaces the front door or the label taken sensor (LTS), if one is equipped. It is connected by a single cable to the DIN-connector on the printer’s front.
The plastic wing-shaped retainer is simply slipped onto the media supply hub outside the media roll by the operator. No tools are required. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
10 years or more. CompactFlash Protection Plate The protection plate encloses an inserted CompactFlash card and makes it more difficult to steal, see illustration in “Memory Card” on page 18. Operator-installed. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Troubleshooting This chapter describes how the Intermec Ready-to-Work indicator and other indicators work. It also lists various possible cases of inferior printout quality, describes possible causes, and suggests remedies. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Head lifted Blink 1022 Cutter does not respond Blink 1059 Cutter error1 Blink 1701 Cutter error2 Blink 1702 Cutter error3 Blink 1703 Cutter open Blink 1704 LSS too high Blink 1007 EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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Note 3: No trap can be sent when this error/event occurs. Note 4: This error indicates that the printer has not received an IP address. It is only applicable for printers with IP SELECTION set to DHCP and/or BOOTP. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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In the Direct Protocol, the printing is paused but will be automatically resumed when the printhead has cooled off to 85°C. Meanwhile, the printer is able to receive instructions and data until the buffer is filled. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Select a better brand “Intermec Supplies” on ribbon quality of media/ribbon page 161 Worn printhead Replace printhead “Replacing the Printhead” on page 123 Worn platen roller Replace rollers Call Service EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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Cleaning” on page 116 White Vertical Lines Possible Cause Remedy Reference Printhead dirty Clean printhead “Printhead Cleaning” on page 116 Missing printhead Replace printhead “Replacing the Printhead” on page 123 EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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Faulty ribbon break shaft Adjust “Narrow Media” on adjustment page 130 Incorrect edge guide Adjust “Loading Media” on adjustment page 23 Printhead pressure too Adjust pressure “Printhead Pressure” on strong page 131 EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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Faulty sensors Replace sensors Call Service Compressed Text Or Bar Code Possible Cause Remedy Reference Too high print speed for Reduce print speed “Setup large media roll Parameters” on page 62 EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
• Printhead Cleaning • External Cleaning • Cleaning the Label Stop Sensor • Replacing the Printhead • Media Jams When cleaning or replacing the printhead, take precautions to avoid electrostatic discharges. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Isopropyl alcohol [(CH-3)2CHOH; CAS 67-63-0] is a highly flammable, moderately toxic, and mildly irritating substance. To clean the printhead 1 Open the front and side doors. 2 Turn the printhead lift lever counterclockwise to raise the printhead. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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4 Open the cleaning card envelope and pull out the cleaning card. Read the warning text. 5 Insert most of the cleaning card under the printhead (1). Engage the printhead (2). EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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7 Wait for approximately 30 seconds to allow the cleaning fluid to dissolve the residue. 8 Insert most of the cleaning card under the printhead again (1). Engage the printhead (2). EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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9 Pull out the cleaning card. If necessary, repeat the process with a fresh cleaning card. 10 Allow the cleaned parts to dry completely before loading any media and ribbon. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
1 Always remove the power cord before cleaning! 2 Wipe external surfaces with a soft cloth slightly moistened with water or a mild detergent. Never spray the printer. Protect it from water when cleaning the premises. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Do not use any other type of chemicals. Isopropyl alcohol [(CH-3)2CHOH; CAS 67-63-0] is a highly flammable, moderately toxic, and mildly irritating substance. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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1 Pull the upper guide straight out. (Upper part of print unit omitted for better view.) 2 Press the snap-lock, lift the outer end of the lower guide and pull it out. After cleaning, reassemble in reverse order. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Note: Check that the density of the new printhead matches the printhead you are replacing. While you can switch between densities at will, the printout will be affected accordingly. To replace the printhead 1 Open the front and side doors. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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Chapter 11 — Maintaining the Printer 2 Turn the printhead lift lever counterclockwise to raise the printhead. 3 Remove any media and transfer ribbon. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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4 Pull the printhead bracket away from the magnet in the pressure arm. 5 Disconnect the hooked printhead bracket fingers from the shaft and pull out the printhead as far as the cables allow. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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8 Fit the hooks of the printhead bracket fingers onto the headlift shaft. Make sure that the cables do not prevent the bracket fingers from being properly seated on the headlift shaft. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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Chapter 11 — Maintaining the Printer 9 Close the printhead so the magnet engages the printhead bracket. 10 Load a new supply of media and ribbon, as described in “Loading Media” on page EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
6 Reload the media as described in “Loading Media” on page 7 Switch on the power. 8 Readjust the media feed by raising and closing the printhead and then pressing Feed. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Adjustments This chapter describes how the operator can adjust the printer. The chapter covers the following topics: • Narrow Media Adjustment • Printhead Pressure Adjustment • Label Stop Sensor Adjustment EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
3 Lock the arm in the new position by tightening the knob. 4 Re-adjust the edge guides. 5 Reload the ribbon, if any. Knob Center of media Pressure arm Edge guides Pressure Arm adjustment EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Fine-adjust using the trial-and-error method. Do not use a higher printhead pressure than necessary. Unnecessary pressure may increase the wear of the printhead and shorten its life. Knob Printhead pressure adjustment EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
1 cm (0.39 in). This method is especially useful for black marks (measure the lateral position of the black marks with a ruler before loading the media). Detection slots Upper part of LSS Adjustment screw Label Stop Sensor adjustment EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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• Enter the Setup Mode (see “Setup Mode” on page 77) and go to Setup Mode/Print Defines/LSS Test/LSS Auto. • The menu should look like this with the cursor placed in the center: EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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If necessary, clean the sensors. • Does the media have some kind of preprint that can disturb the detection? • Is there too little difference between the black marks and the surrounding areas? EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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• Does the liner have too little transparency? • Does the LSS work with another type of media? (Remember to change the Media Type setup and perform a new TESTFEED.) EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
This appendix lists the technical data for the printer. Please note that Intermec reserves the right to change this information without prior notice and that this information does not represent a commitment on the part of Intermec. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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Note 1: The maximum print length is also restricted by the amount of free SDRAM memory. Modes of Operation Tear-Off (Straight-through) Cut-Off Option With cutter Peel-Off (Self-strip) Option With rewinder Internal Batch Takeup Option With rewinder EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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16 MB Power Supply AC Voltage 90 to 265 VAC, 45 to 65 Hz PFC Regulation IEC 61000-3-2 Power Consumption Minimum 20 W; Continuous printing, average 125 W; Peak 400 W EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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1 × RS-232 + 1 × USB Bar Code Wand Connection for Optional 1 + 1 1 for EasyLAN, 2 for Interface Boards other boards Cutter Interface Memory Card Adapter CompactFlash cards EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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CompactFlash Cards for various Option 3 8 MB-1 GB purposes Option 1: Factory installed option. Option 2: Field-installable kit. Installation should be performed by a service technician. Option 3: Operator-installable option. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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Appendix A — Technical Data EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Media Specifications This appendix specifies the physical measurements for various types of media. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Media rolls to be loaded inside the printer should be wound with the printable side facing outwards. The media supply must not be exposed to dust, sand, or grit. Any hard particles, however small, can damage the printhead. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Appendix B — Media Specifications Media Non-Adhesive Strip (a) Media Width Minimum: 25 mm (1.00 in) Maximum: 120 mm (4.72 in) Media Type Setup: • Fix length strip • Var length strip EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
132. Opacity The difference between in opacity between label plus liner and liner only should be ≥ 19% units. Maximum liner opacity is 72%. Media Type Setup: Label (with gaps) EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
11.81 dots/mm (300 dpi): 4,162 mm (163 in), provided there is a sufficient amount of free SDRAM memory (c) LSS Detection Position: Variable, see “Label Stop Sensor” on page 132. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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Note: Handle perforated media carefully to avoid rips or breaks along the perforations. Broken or ripped perforations, particularly at the edges, may cause the media to break or misfeed during printing. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Note: Handle perforated media carefully to avoid rips or breaks along the perforations. Broken or ripped perforations, particularly at the edges, may cause the media to break or misfeed during printing. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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However, the Intermec Fingerprint statement LBLCOND allows the sensor to be temporarily disabled during a specified amount of media feed in order to avoid unintentional detection, see Intermec Fingerprint manuals. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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Appendix B — Media Specifications EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
This appendix describes the interface connectors found on the printer’s rear plate. It covers the following topics: • RS-232 Interface • USB Interface • Bar Code Wand Interface • Optional Interfaces EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Data set ready Ground Data terminal ready Clear to send Request to send Not Used * The external +5 V is limited to 500 mA and is automatically switched off at overload. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Other devices, like a keyboard and a mouse, can be connected to the same hub. If you need to connect more than one Intermec USB printer to a host, you should use different USB ports.
“wand:” device. The buffer is small, so it is recommended to use short bar code data (max. 16 characters) and read the buffer regularly to avoid overflow. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Appendix C — Interfaces For more demanding applications or for reading bar codes other than Code 128, choose a regular bar code scanner from Intermec’s wide product range and connect it to a serial port. Bar code wand interface ("wand:")
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Serial/Industrial Interface Board Industrial interface 8 digital In ports 8 digital Out ports 4 relay ports "uart2:" RS-232, RS-422 non isolated, RS-422 Isolated, or RS-485 IEEE 1284 Parallel Interface Board "centronics:" EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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• The left-hand slot is the slot closest to the center section. • Always start by fitting an interface board in the left-hand slot. • RS-485 is only supported by “uart2:”. EasyLAN Ethernet Interface "net1:" EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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EasyLAN interface, please refer to the following manuals included on the PrinterCompanion CD. • EasyLAN Interface Kit Installation Instructions • EasyLAN Wireless Interface Kit Installation Instructions • EasyLAN User’s Guide • EasyLAN Network Setup User’s Guide EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Intermec Supplies This appendix describes the supplies offered by Intermec for use with this printer, that is, direct thermal media, thermal transfer ribbons, and receiving face materials for thermal transfer printing. EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
Appendix D — Intermec Supplies Direct Thermal Media Intermec offers two quality grades of direct thermal media for the Easy-Coder printers: Premium Quality Top-coated media with high demands on printout quality and resistance against moisture, plasticizers, and vegetable oils. Examples:...
• High Performance (HP/TMX 2200, TMX 2500) transfer ribbons allow high speed printing and give a highly readable and de. ned printout on most face materials with smooth EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
TTR Coated TTR Premium TTR Premium Board TTR High Gloss White Polyethylene TTR Gloss Polyethylene HP05 TTR Coated TTR Premium TTR Premium Board TTR High Gloss White TTR Polethylene 68 EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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Ribbon Label Max Rec. Print Speed Type/Speed Name Constant Factor Offset Dir 1&3 Dir 2&4 GP02 TTR Uncoated TTR Coated TTR Premium HP66 TTR Coated TTR Premium TTR Premium Board EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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2. Applies to printing of text, lines, boxes, images, and picket fence bar codes. 3. Applies to ladder bar codes. 4. Requires high printhead pressure (See “Printhead Pressure” on page 131). EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
TMX 1500 Duratran II Label Duratran II Syntran Duratran Kimdura Duratran S Duratran II Tag 57 TMX 2200 Duratran II Labels Duratran II Syntran Duratran Kimdura Duratran Valeron 79 Duratran S EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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Thermal Transfer Printing; 11.81 dots/mm (300 dpi) Ribbon Ribbon Label Max Rec. Print Speed Type/Speed Name Constant Factor Offset Dir 1&3 Dir 2&4 TMX 1500 Duratran II Label Duratran II Syntran Duratran Kimdura Duratran S EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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2. Applies to printing of text, lines, boxes, images, and picket fence bar codes. 3. Applies to ladder bar codes. 4. Requires high printhead pressure (See “Printhead Pressure” on page 131). EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version)
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Worldwide Headquarters 6001 36th Avenue West Everett, Washington 98203 U.S.A. tel 425.348.2600 fax 425.355.9551 www.intermec.com EasyCoder PX4i Bar Code Label Printer User’s Guide (Fingerprint Version) *934-040-001* P/N 934-040-001...
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