Circontrol Raption HPC Installation Manual

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Raption HPC

Installation Manual

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Page 1 Raption HPC Installation Manual...
Page 2 THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK...
Page 3 C O P Y R I G H T I N F O R M A T I O N This document is copyrighted, 2023 by Circontrol, S.A. All rights are reserved. Circontrol, S.A. reserves the right to make improvements to the products described in this manual at any time without notice.
Page 4: Table Of Contents
Here’s your guide to install your Raption HPC 1 — So, Hello! 2 — Before the installation A - Important safety instructions B - Electrical wiring considerations C - Important Electrical Safety Instructions D - EVSE Classification E - Storage F - Unloading and handling 3 —...
Page 5 4 — Installation A - Minimum distances of Dispenser B - Minimum distances of Power Unit C - Minimum distances between Power Units D - Fixing 5 — Wiring A - Power Unit B - Dispenser C - Wiring section D - AC electric cabinet 6 —...
Page 6: So, Hello
Failure to follow safety instructions may involve personal injury, equipment damage and danger of death. CIRCONTROL is not responsible for events arising from such breach. THE FOLLOWING SYMBOLS ARE USED FOR IMPORTANT SAFETY INFORMATION IN THIS DOCUMENT...
Page 7 • Compliant with IEC 61851; Electric vehicle conductive charging system (IEC 61851-1, IEC 61851-21-2 and IEC 61851-23). • Compliant with IEC 62196, Plugs, sockets-outlets, vehicle connectors vehicles inlets, Conductive charging electric vehicles (IEC 62196-1 and IEC 62196-3). • Compliant with IEC 61851-24, Digital communication between a DC EV charging station and an electric vehicle for control of DC charging.
Page 8: Before The Installation
CIRCONTROL will reject all responsibility and • Do not use this unit if the enclosure the warranty will be void. or the EV connector is broken, cracked, open, or shows any other indication of damage. CIRCONTROL — Raption HPC Installation Manual...
Page 9: B) Electrical Wiring Considerations
Electrical wiring considerations Take into consideration this section before start wiring connections of the Charge Point. 1 - I N P U T P O W E R S U P P L Y The input power supply line for the Charge Point must be hardwired from a dedicated power transformer or generator and not by LV overhead power lines.It has to be done under electrical safety regulations according to your country.
Page 10: Important Electrical Safety Instructions
• Never use metallic pencils or • Never handle electrical rulers, or wear rings or metal equipment when hands, feet, or watchbands when working with body are wet or perspiring, or electrical equipment. when standing on a wet floor. CIRCONTROL — Raption HPC Installation Manual...
Page 11: D) Evse Classification
EVSE Classification Classification of the unit according to the IEC 61851-1:2017: 1 — Power supply Input • EV supply equipment connected to AC supply network • Permanently connected 2 — Power supply Output • DC EV supply equipment 3 — Environmental conditions •...
Page 12: E - Storage
What’s included: 2350 Dispenser & Power Unit front CirCarLife RFID Charge Point Power Unit door Key Mifare Card rear door Key Dispenser Power Unit Eyebolt for Installation Foundation Kit Foundation Kit dispenser Manual CIRCONTROL — Raption HPC Installation Manual...
Page 13: F) Unloading And Handling
Unloading and handling All processes of unloading and handling of the Charge Point must be executed and monitored by qualified personnel attending to the significant weight of the unit, complying with safety rules and using the appropriate points of support. Important notes: •...
Page 14: Dimensions And Overview
Dimensions and Overview Dimensions of Dispenser Units specified in millimetres CIRCONTROL — Raption HPC Installation Manual...
Page 15: B) Overview Of Dispenser
Overview of Dispenser 1 - Cover 2 - Courtesy Lights 3 - Screen 4 - RFID Reader 5 - Coolant area 6 - LED beacon light 7 - Locking handle 8 - CCS plug 9 - Emergency 10 - Key lock access 11 - Key lock access rear 12 - Antenna button...
Page 16: C) Dimensions Of Power Unit
Units specified in millimetres Notes: - Each Power Unit provide 200kW power. - It is also mandatory to install upstream the Charge Point a non included AC Power Unit with all protections, more details in Chapter 5. CIRCONTROL — Raption HPC Installation Manual...
Page 17: D) Overview Of Power Unit
Overview of Power Unit 1- Unit air inlet 2- Locking handle 3- Emergency button 4- Decorative front 5- Unit air outlet 6- Decorative rear panel panel...
Page 18: E) Dispenser Opening
Follow the steps in order to unlock and open it: 1- Insert the key supplied in the lock Step 2 and turn it 90 ° counterclockwise. 2- Pull back the handle. 3- Turn the handle 90 ° clockwise direction. Step 3 CIRCONTROL — Raption HPC Installation Manual...
Page 19: F) Power Unit Opening
Power unit opening It is placed a locking handle in both front and rear power unit doors. R E A R D O O R Step 1 F R O N T D O O R Step 1 Step 2 Step 2 Step 3 Follow the steps in order to unlock and open it:...
Page 20: G) Placing
1- Locate the key lock access in the lower-middle right-hand side and unlock it with the key provided. Remove the front panel pulling it outwards. 2- Once the Decorative front panel is removed, locate the screws that are fixing the pallet. Remove the screws with a spanner tool. CIRCONTROL — Raption HPC Installation Manual...
Page 21 • For Power Unit: Step 1 Step 2 Steps: 1- Pull outwards the 4 corners installed in the lower part of the Power Unit. No tools needed. 2- Remove the screws of front panel using a Phillips screwdriver. Locate the screws that are fixing the pallet and remove them with a spanner tool.
Page 22 It is mandatory to remove the roof cover to install the eyebolt in the top of the Dis- penser. In like manner, eyebolt has to be removed in order to be able to install the roof cover again. CIRCONTROL — Raption HPC Installation Manual...
Page 24 3- See where label “Center of gravity” is located in the packaging in order to move it safely. Once Charge Point installation has been finished, remember to install all the decorative panel re- moved previously. CIRCONTROL — Raption HPC Installation Manual...
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Page 26: Installation
Units specified in millimetres Note: - If Bollard Impact Protector is installed, keep 800 mm as a minimum distance in order to give enough space to open the frontal door of the Charge Point for maintenance tasks. CIRCONTROL — Raption HPC Installation Manual...
Page 27: B) Minimum Distances Of Power Unit
Minimum distances of Power Unit Units specified in millimetres Notes: - Respect the minimum frontal and rear distance to allow proper circulation of air flow. This unit has forced ventilation. - If Bollard Impact Protector is installed, keep 800 mm as a minimum distance in order to give enough space to open the frontal door of the Charge Point for maintenance tasks.
Page 28: C) Minimum Distances Between Power Units
The Power Units can be installed side by side to minimise the space. Respect frontal and rear minimum distance in order to allow proper circulation of air flow. If Power Units are to be placed opposite each other, a minimum distance of 0.8 m is recommended. CIRCONTROL — Raption HPC Installation Manual...
Page 29: D) Fixing
Fixing The purpose of this chapter is the technical definition and basic requirements for implementing the base and fixing the Charge Point. • The unit is adequate for indoor and outdoor installation • It is shown two different options to install the Charge Point: using the provided foundation kit or using a non included injection mortar.
Page 30 FO UN DAT I ON TE M PL ATE FO R D IS P E N S ER Place the foundation bolts into the templates using provided nuts with the help of a 24 mm open-end wrench. Take into consideration the measures of the following chapters. Template for dispenser CIRCONTROL — Raption HPC Installation Manual...
Page 31 DISPENSER TEMPLATE DIMENSIONS TEMPLATE UPPER PART TEMPLATE LOWER PART Units specified in millimetres...
Page 32 • The concrete base shall provide the passage of power cables, it must be done by corrugated tube placed inside the foundation through the mounting template, as it can be seen below. CIRCONTROL — Raption HPC Installation Manual...
Page 33 Units specified in millimetres...
Page 34 DISPENSER FOUNDATION MEASUREMENTS ORIENTATIONAL FOUNDATIONS FOR RAPTION HPC DISPENSER TYPE OF TERRAIN FOUNDATION SIZE COMMENTS (kg/cm (Az x Bz x Hz) cm SOFT 85 x 70 x 60 For example vegetal not compact terrain COMPACT 80 x 65 x 50...
Page 35 F OU N DA T IO N TE M PL ATE FO R P O W E R U N I T • Place the foundation bolts into the templates using provided nuts with the help of a 24mm open-end wrench. Take into consideration the following measures. •...
Page 36 P O W E R U N I T T E M P L A T E D I M E N S I O N S Units specified in millimetres CIRCONTROL — Raption HPC Installation Manual...
Page 37 C O N C R E T E B A S E M E N T F O R P O W E R U N I T Before fixing the template inside of the concrete basement make sure front mark must face with the front side of the Charge Point.
Page 38 A) POWER UNIT FOUNDATION MEASUREMENTS (ONE SINGLE UNIT) 2350 Units specified in millimetres CIRCONTROL — Raption HPC Installation Manual...
Page 39 ORIENTATIONAL FOUNDATIONS FOR RAPTION HPC POWER UNIT TYPE OF TERRAIN FOUNDATION SIZE COMMENTS (kg/cm (Az x Bz x Hz) cm SOFT 75 x 95 x 60 For example vegetal not compact terrain COMPACT 75 x 95 x 50 For example mix vegetable land with...
Page 40 CIRCONTROL — Raption HPC Installation Manual...
Page 41 ORIENTATIONAL FOUNDATIONS FOR POWER UNIT (TWO OR MORE UNITS) TYPE OF TERRAIN FOUNDATION SIZE COMMENTS (kg/cm (Bz x Hz) cm SOFT 100 x 45 For example vegetal not compact terrain COMPACT 95 x 45 For example mix vegetable land with engraved compactors VERY COMPACT 95 x 45...
Page 42 Base material: C16/20 concrete, fc=16N/mm , h=200 mm • Minimum thickness of base material: 166 mm • Hole diameter in base material: 18 mm • Drilling depth: 130 mm • Installation tightening torque: 80 Nm CIRCONTROL — Raption HPC Installation Manual...
Page 43 TEMPLATE FOR POWER UNIT Units specified in millimetres What’s needed: Injection resin Anchor rod Hilti HIT-HY 200-A Hilti HAS-U-A4 M12 Hammer driller Installation advice: • Base material: C16/20 concrete, fc=16N/mm , h=200 mm • Minimum thickness of base material: 150 mm •...
Page 44 Point or use of another model of injection mortar, it will be necessary to define a final solution to install the unit. It must be confirmed by a specific technical project made for an architectural firm prior to its installation. CIRCONTROL — Raption HPC Installation Manual...
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Page 46: Wiring
Make sure to switch off the power properly before starting Charge Point installation and secure the main panel switches (MCCB or fuses) against inadvertent operation. • After the installation, you must seal all holes inside the Charge Point to keep out dirt, foreign objects, animals, etc. CIRCONTROL — Raption HPC Installation Manual...
Page 47 Diagram of connection of two Power Units to CCS dispenser: POWER UNIT 200 MASTER DISPENSER DC-OUTLET PE ETH Electric input power PE ETH POWER UNIT 200 SATELLITE - DC+/DC-: Power cables - PE: Earth cable for the Dispenser and Power Units. - L+N+PE: Supply for the electronics.
Page 48: A - Power Unit
In case of not using this metal plate and any damage to internal components arises due to the entry of dirt, animals or any other external element, Circontrol will reject the warranty of the unit. Power input supply Output wiring to Dispenser Steps: 1- Locate the power input entrance in the bottom of the Power Unit.
Page 49 2 - Power connection for the Power Unit- Scheme - : Power unit must be supplied with: Power supply line Control supply line...
Page 50 4- Use a M10 metallic electric terminal aligned with the required cable cross section according with the power of the Charge Point. 5- After connecting the power supply, place the polycarbonate sheet protection over the circuit breaker. CIRCONTROL — Raption HPC Installation Manual...
Page 51 4 - Power input connection for the Power Unit - Connecting control supply cables - : Orange cables are powered although disconnector switch is turned off. N N L L Note: The control part is separated from the power part. This is why can be presence of voltage even after being disconnected.
Page 52 5 - Power output connection from Power Unit - Connecting Cables - : Locate the connection points in the Power Unit. Ethernet connection Control supply to Dispenser CIRCONTROL — Raption HPC Installation Manual...
Page 53 DC power supply to Dispenser CCS- CCS- CCS+ CCS+ Metal plate power unit to dispenser...
Page 54 - Communicate both node boards via RJ45 adapter boards. - Locate the DIP switch in each power unit and configure one as a master and the other as a satellite as follows: - Master: - Satellite: ETHERNET CABLE CIRCONTROL — Raption HPC Installation Manual...
Page 55: B - Dispenser
In order to make a secure cable installation is necessary to use the metal plate provided. In case of not using this metal plate and any damage to internal components arises due to the entry of dirt, animals or any other external element, Circontrol will reject the warranty of the unit.
Page 56 2 - Wiring connection for the Dispenser- Scheme - : DC #1 DC #2 L + N + PE ETHERNET CABLE Recommended Ethernet cable type: S/FTP Cat5e Must be connected according to T568A regulation. CIRCONTROL — Raption HPC Installation Manual...
Page 57 3 - Power input connection to Dispenser - connecting cables - : In dispenser bottom part are located the entrance of connecting cables from the Power Unit and the cooling system. The cooling system contains a tank of liquid coolant. For this reason, it is important to be concerned about the security information below described and also printed in the cooling machine top part.
Page 58: Grounding Plate
In each grommet it is recommended to pass through the cables specified just below. GROUNDING GROUNDING PLATE PLATE ETHERNET ETHERNET SINGLE-PHASE LINE SINGLE-PHASE LINE COOLING COOLING COOLING SYSTEM COOLING SYSTEM SYSTEM TUBES SYSTEM TUBES SUPPLY SUPPLY CIRCONTROL — Raption HPC Installation Manual...
Page 59 Locate the connection points in the Dispenser: Single-phase power supply connection Ethernet Cooling system power supply connection Note: cooling system power supply connection already done.
Page 60 It consists of two flat bars engraved with positive and negative poles. Due to power available in dispenser, the system is provided with 2 wires per pole for the power. Use the M14 screw in order to connect the electric terminals. CIRCONTROL — Raption HPC Installation Manual...
Page 61 4 - Network settings- Scheme - : In case of the dispenser is decided to be connected via ethernet, it is necessary to install a switch device (recommended a 5-port 10/100 Mbps ethernet switch, code 490514). HMI and Iotecha must be connected to the switch in order to be updated remotely when necessary.
Page 62: C - Wiring Section
(***) Each dispenser is supplied by two power units. But, only the power unit used as a mas- ter provide PE cable to the dispenser. CIRCONTROL — Raption HPC Installation Manual...
Page 63: D - Ac Electric Cabinet
AC electric cabinet It is mandatory to install next protections upstream the Charge Point. MCCB: The installation of a circuit breaker is required to protect the equipment from overcurrents and to allow load disconnection. This element shall be a 400 A three-pole moulded case circuit breaker for each power unit.
Page 64: Last Steps
In order to use and configure the Charging Station there is an User Manual. To get it, download it from the Expert Area or send a mail to support@circontrol.com. Note: Ask Circontrol Support Department in order to register in the Circontrol Expert Area.
Page 65: Antistatic Mat
It is mandatory that all technical employees wear the following Personal Protective Equipment. It must be used for any electrical task such as the service and maintenance of the Charging Station. INSULATING SAFETY SHOES INSULATING GLOVES Class 0: 1000V Class 0: 1000V AC/1500V DC Dielectric boots recommended HELMET AND FACE SHIELD ANTISTATIC MAT...
Page 66: Technical Data
Cooling system Forced ventilation Cable cooling system Liquid-cooled Operational noise level <55 dBA AC Meter Compliant with the EN 50470-1 and EN 50470-3 (MID European standards) or IEC 62052-11 Wireless Communication EU 4G LTE/WiFi Hotspot/GPRS/GSM CIRCONTROL — Raption HPC Installation Manual...
Page 67: Optional Devices
POWER UNIT AC power supply 3P + PE AC Voltage 400V AC +/- 10% Maximum AC input current 640A Required power supply capacity 434kVA Power Factor >0.98 Efficiency 95% at nominal output power Frequency 50 / 60 Hz Cooling system Forced ventilation Operational noise level <55 dBA...
Page 68: Need Help
Need help? CIRCONTROL — Raption HPC Installation Manual...
Page 69 In case of any query or need further information, please contact our Support Department support@circontrol.com www.circontrol.com (+34) 937 362 940 (+34) 937 362 941...
Page 70 CIRCONTROL RAPTION HPC INSTALLATION MANUAL A comprehensive guide on how to install and verify your Raption HPC Charging Station V1.0, February edition 2023 CIRCONTROL S.A. - ALL RIGHTS RESERVED R583...

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