Bose ControlSpace ESP-880 Service Manual
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Bose ControlSpace ESP-880 Service Manual

Engineered sound processors and cc-16 and cc-64 controllers (us and non-us units) includes dante wallplates and endpoint accessories
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®
ControlSpace
ESP-880,
ESP-1240, ESP-4120 and ESP-1600
Engineered Sound Processors
and CC-16 and CC-64 Controllers
(US and non-US units)
includes Dante Wallplates and Endpoint Accessories
©2015 Bose Corporation
Service Manual
Reference Number 359862-SM Rev. 01

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  • Page 1 ® ControlSpace ESP-880, ESP-1240, ESP-4120 and ESP-1600 Engineered Sound Processors and CC-16 and CC-64 Controllers (US and non-US units) includes Dante Wallplates and Endpoint Accessories ©2015 Bose Corporation Service Manual Reference Number 359862-SM Rev. 01...

  • Page 2: Table Of Contents

    ESP-880, ESP-1240, ESP-4120 and ESP-1600 Systems 14 Figure 1. System Packing View ...................... 14 Main Part List, ControlSpace ESP-880, ESP-1240, ESP-4120 Chassis (see Figure 2) .... 15 Figure 2. ControlSpace ESP-880, -1240, -4120 and -1600 Chassis Exploded View ...... 16 Packaging Part List, ControlSpace CC-16 Controller ..............

  • Page 3: Safety Information

    BY AN AUTHORIZED BOSE SERVICE CENTER AND SHALL NOT BE REPRODUCED OR USED FOR ANY OTHER PURPOSE. WARRANTY The Bose ControlSpace ESP-880, ESP-1240, ESP-4120, ESP-1600 Systems, CC-16 and CC-64 Controllers and Dante Wall Plates and Endpoints are covered by a limited 5-year transferable warranty.

  • Page 4: Product Description

    PC setup, control, and monitoring using standard Ethernet networks. A crossover network cable is supplied for direct-connection from PC to ESP-00 II. The ControlSpace Designer Software Guide can be downloaded as a PDF from pro.Bose.com or can found in the help system using ControlSpace Designer software.
  • Page 5 • A full suite of signal processing algorithms. Bose ControlSpace Designer software version 4.0 offers a large set of signal processing modules for Bose networked ESP products such as automatic mic mixing, multiband graphic and parametric EQs, Bose loudspeaker EQ libraries, signal generators, routers, mixers, AGCs, duckers, gates, compressors, source selectors and delays.
  • Page 6 4.0 software is used to configure both the signal processing and control capabilities of ControlSpace ESP processors. With the release of version 4.0 it is now possible to design, configure, control and monitor all Bose networked system electronics from a single application.
  • Page 7 PRODUCT DESCRIPTION Audio Connections All Phoenix/Euroblock connectors supplied with the single-rack ESP processor uses labeled Phoenix/Euroblock connectors to help with installations. Standard microphone or line level connections can be made to balanced. Source Connector Source Connector Phoenix/Euroblock Connector Phoenix/Euroblock Connector Phone Phone Plug...
  • Page 8 See DTE pinout below. ESPLink Connector Using TOSLINK connection, 8 channels of uncompressed low-latency audio can be distributed to one or many Bose PowerMatch amplifiers that are outfitted with ESPLink digital input cards. Manufactured Versions...

  • Page 9: Accessories

    Product Description Product No Fan / # Analog # Analog Codes With Fan Inputs Outputs ControlSpace ESP-880 120V – US 359868-1120 With Fan ControlSpace ESP-880 230V – EU 359868-2120 With Fan ControlSpace ESP-880 100V – JPN 359868-3120 With Fan ControlSpace ESP-880 230V – UK/Sing...
  • Page 10 • Universal mounting bracket • UL and CE listed CC-64 Control Center The Bose ControlSpace CC-64 control center is an elegant, programmable, networked controller that provides users with a simple and logical interface to their ControlSpace system. Because the controller is...
  • Page 11 PRODUCT DESCRIPTION CC-64 Control Center (continued) The CC-64 is a 10Base-T Ethernet device. Up to sixteen CC-64s can be used per ControlSpace ® system. Features • 2-line by 40-character backlit LCD • Sixteen Gain/Selector controls (four banks of four) - Four rotary encoders for changing the gain level or selecting scenes/sources - Each encoder includes a 15-segment LED array for indicating the control’s current level or state - The encoders feature push buttons for muting gain controls or making selections...

  • Page 12: Specifications

    PC Configuration Software ControlSpace® Designer™ software Network Control Ethernet (RJ-45), 100Mb Communications Ports RS-232 (DB9M, DTE), Bose CC-16 (3.81 mm Phoenix Contact®, 3-pin) 1 control/audio network Expansion Slots Audio Channel Capacity 56 (8x8 analog, 8 ESPLink out, 16x16 digital with expansion card)

  • Page 13: Electrostatic Discharge Sensitive (Esds) Device Handling

    ELECTROSTATIC DISCHARGE SENSITIVE (ESDS) DEVICE HANDLING This unit contains ESDS devices. We recommend the following precautions when repairing, replacing or transporting ESDS devices: • Perform work at an electrically grounded work station. • Wear wrist straps that connect to the station or heel straps that connect to conductive floor mats.

  • Page 14: Packaging Part List, Controlspace

    PACKAGING PART LIST ControlSpace ® ESP-880, ESP-1240, ESP-4120 and ESP-1600 Systems Item Description Part Number Note Number PACKING CUSHION, PE FOAM, ESP 373551-0010 POLY BAG, L420Xw550, ROHS CARTON, CONTROLSPACE ESP ESP-880 370967-0010 ESP-1240 370967-0020 ESP-4120 370967-0030 ESP-1600 370967-0040 GUIDE, INSTALL 372643-0010 ANTI-STATIC BUBBLE BAG, W150xL250MM, ROHS CONN, BRD-CBL, 3.81mm, SCR, 6 POS, ORG, AUD OUT...

  • Page 15: Main Part List, Controlspace Esp-880, Esp-1240, Esp-4120 Chassis (See Figure 2)

    MAIN PART LIST ControlSpace ® ESP-880, ESP-1240, ESP-4120 Chassis (see Figure 2) Item Description Part Number Note Number FRONT PANEL, ALUM, ESP-880 359848-001S FRONT PANEL, ALUM, ESP-1240 359848-002S FRONT PANEL, ALUM, ESP-4120 359848-003S FRONT PANEL, ALUM, ESP-1600 359848-004S BRACKET, RACK EAR, BLACK 359849-0110 LIGHT GUIDE, SLEEVE 369634-0110...
  • Page 16 ® Figure 2. ControlSpace ESP-880, -1240, -4120 and -1600 Chassis Exploded View...

  • Page 17: Packaging Part List, Controlspace Cc-16 Controller

    PACKAGING PART LIST ControlSpace ® CC-16 Controller Item Description Qty. Part Number Note Number Foam, White EPE CC-16 Controller 041761 Anti-static bag, 150 x 180 x 0.03MM Paper Tray Installation Manual, English Language 285042 White box Screw, #6-32x0.7", Phillips, ZINC (US/Japan) Bag, Poly, 40 x 60MM Screw, M4.0x18, Phillips, ZINC (Europe) Power Supply, 15VDC, 5W, 100-240VAC Input...

  • Page 18: Packaging Part List, Controlspace Cc-64 Controller

    PACKAGING PART LIST ControlSpace ® CC-64 Controller Item Description Qty. Part Number Note Number Install Guide, CC-64 285041 EPE Foam, 330X180X15MM Bag, PE, Anti-Static, 330X180X0.03MM CC-64 Controller 041760 Screw, US, MSF, #6-32X0.7, MS, ZN-WH Bag, Poly, 40X60MM Tray, Foam, EPE, 330x180x45MM Terminal Block, 2P, P5.08, 2ESDV-02P Bag, Poly, 100X60MM White Box, W9B...

  • Page 19: Main Part List, Controlspace Cc-16 Controller

    MAIN PART LIST ® ControlSpace CC-16 Controller Item Description Qty. Part Number Note Number Front plate, PC, GE, LEXAN, 241R, White 275432 Overlay, PC sheet, w/adhesive, 0.18mm 277488 Insert, plate, PC, GE, LEXAN, 241R, White 275434 LCD PCB Assembly 275817-002 Mounting Frame, PC, GE, LEXAN, 241R, White 275433 Main PCB Assembly...

  • Page 20: Main Part List, Controlspace Cc-64 Controller

    MAIN PART LIST ControlSpace ® CC-64 Controller Item Description Part Number Note Number Metal EMC Shield, Case, SECC-T1, T=0.50MM 275816 Front Panel 275814 Knob 278523-002 Nylon Washer, OD=6.1MM, ID=2.95MM, T=2MM Keyboard Overlay, Plastic, W/S, Adhesive 277485 LCM Module, STN, Blue, 12 Clock, 323977-001S YMC402-11AAABUCL LED PCB Assembly...

  • Page 21: Electrical Part Lists

    ELECTRICAL PART LIST Main PCB Assembly Resistors Reference Description Vendor Vendor Part Number Note Designator Name R107 22.0 OHM, 1/10W , 1%, 0402, SMD Panas onic ERJ-2RKF22R0X R108 22.0 OHM, 1/10W , 1%, 0402, SMD Panas onic ERJ-2RKF22R0X R109 22.0 OHM, 1/10W , 1%, 0402, SMD Panas onic ERJ-2RKF22R0X R111...
  • Page 22 ELECTRICAL PART LIST Main PCB Assembly Resistors (continued) Reference Description Vendor Vendor Part Number Note Designator Name R249 22.0 OHM, 1/10W , 1%, 0402, SMD Panas onic ERJ-2RKF22R0X R250 22.0 OHM, 1/10W , 1%, 0402, SMD Panas onic ERJ-2RKF22R0X R251 22.0 OHM, 1/10W , 1%, 0402, SMD Panas onic ERJ-2RKF22R0X...
  • Page 23 ELECTRICAL PART LIST Main PCB Assembly Resistors (continued) Reference Description Vendor Vendor Part Number Note Designator Name R467 33.0 OHM, 1/10W , 1%, 0402, SMD Panas onic ERJ-2RKF33R0X R468 33.0 OHM, 1/10W , 1%, 0402, SMD Panas onic ERJ-2RKF33R0X R469 33.0 OHM, 1/10W , 1%, 0402, SMD Panas onic ERJ-2RKF33R0X...
  • Page 24 ELECTRICAL PART LIST Main PCB Assembly Resistors (continued) Reference Description Vendor Vendor Part Number Note Designator Name R711 20.0K, 1/10W, 1%, 0402, SMD Panas onic ERJ-2RKF2002X R712 20.0K, 1/10W, 1%, 0402, SMD Panas onic ERJ-2RKF2002X R713 20.0K, 1/10W, 1%, 0402, SMD Panas onic ERJ-2RKF2002X R714...
  • Page 25 ELECTRICAL PART LIST Main PCB Assembly Resistors (continued) Reference Description Vendor Vendor Part Number Note Designator Name R904 330 OHM, 1/10W , 1%, 0603, SMD Panas onic ERJ-3EKF3300V R905 51.0K, OHM, 1/10W, 1%, 0402, SMD Panas onic ERJ-2RKF5102X R906 51.0K, OHM, 1/10W, 1%, 0402, SMD Panas onic ERJ-2RKF5102X R907...
  • Page 26 ELECTRICAL PART LIST Main PCB Assembly Capacitors Reference Description Vendor Vendor Part Number Note Designator Name C202 0.1uF, CER, 16V, 10% , X7R, 0402 Murata GRM155R71C104KA88D C203 0.1uF, CER, 16V, 10% , X7R, 0402 Murata GRM155R71C104KA88D C204 10000pF, CER, 25V, 10%, X7R, 0402 Murata GRM155R71E103KA01D C205...
  • Page 27 ELECTRICAL PART LIST Main PCB Assembly Capacitors (continued) Reference Description Vendor Vendor Part Number Note Designator Name C295 0.1uF, CER, 16V, 10% , X7R, 0402 Murata GRM155R71C104KA88D C296 0.1uF, CER, 16V, 10% , X7R, 0402 Murata GRM155R71C104KA88D C297 0.1uF, CER, 16V, 10% , X7R, 0402 Murata GRM155R71C104KA88D C298...
  • Page 28 ELECTRICAL PART LIST Main PCB Assembly Capacitors (continued) Reference Description Vendor Vendor Part Number Note Designator Name C456 0.1uF, CER, 16V, 10% , X7R, 0402 Murata GRM155R71C104KA88D C457 0.1uF, CER, 16V, 10% , X7R, 0402 Murata GRM155R71C104KA88D C458 0.1uF, CER, 16V, 10% , X7R, 0402 Murata GRM155R71C104KA88D C459...
  • Page 29 ELECTRICAL PART LIST Main PCB Assembly Capacitors (continued) Reference Description Vendor Vendor Part Number Note Designator Name C844 22uF, CER, 25V, X5Ru 10% u 1210 Murata GRM32ER61E226KE15L C845 10uF, CER, 16V, 20% , X5R, 1206 C3216X5R1C106M C846 33pF, CER, 50V, 5% , NP0, 0402 Murata GRM1555C1H330J Z01D C848...
  • Page 30 ELECTRICAL PART LIST Main PCB Assembly Capacitors (continued) Reference Description Vendor Vendor Part Number Note Designator Name C925 0.1uF, CER, 16V, 10% , X7R, 0402 Murata GRM155R71C104KA88D C926 0.1uF, CER, 16V, 10% , X7R, 0402 Murata GRM155R71C104KA88D C927 0.1uF, CER, 16V, 10% , X7R, 0402 Murata GRM155R71C104KA88D C928...

  • Page 31: Main Pcb Assembly

    ELECTRICAL PART LIST Main PCB Assembly Diodes Reference Description Vendor Vendor Part Number Note Designator Name TVS, 24V, 400W , UNI, 5%, SMA Littlefuse SMAJ24A TVS, 24V, 400W , UNI, 5%, SMA Littlefuse SMAJ24A TVS, 24V, 400W , UNI, 5%, SMA Littlefuse SMAJ24A TVS, 24V, 400W , UNI, 5%, SMA...
  • Page 32 ELECTRICAL PART LIST Main PCB Assembly Integrated Circuits (continued) Reference Description Vendor Vendor Part Number Note Designator Name U453 BUFF/DVR, TRI-ST, 8 BIT, 20TSSO SN74LVC541APW U454 O SC, 24.5760 MHZ, 3.3V +-25 PPM, SMD Conner CW X813-024.576M Winfield U455 2-1LINE DATA SELECT/MUX, SM8 SN74LVC2G157DCTR U456 BUS, TRANSCEIVER, DUAL, 20TSSOP...

  • Page 33: Analog Input Pcb Assembly

    ELECTRICAL PART LIST Main PCB Assembly Miscellaneous (continued) Reference Description Vendor Vendor Part Number Note Designator Name JP12 UNSHROUDED, STRT THRU HOLE, 2 POS 77311-124-02LF JP14 UNSHROUDED, STRT THRU HOLE, 2 POS 77311-124-02LF JP101 UNSHROUDED, STRT THRU HOLE, 2 POS 77311-124-02LF JP831 UNSHROUDED, STRT THRU HOLE, 2 POS...
  • Page 34 ELECTRICAL PART LIST Analog Input PCB Assembly Resistors (continued) Reference Description Vendor Vendor Part Num ber Note Designator Name R219 220 OHM, THICK, FC, 1/10W , 0603, 1% Panasonic ERJ-3EKF2200V R220 220 OHM, THICK, FC, 1/10W , 0603, 1% Panasonic ERJ-3EKF2200V R221 82.5 OHM, 1/10W , 1%, 0603, SMD...
  • Page 35 ELECTRICAL PART LIST Analog Input PCB Assembly Resistors (continued) Reference Description Vendor Vendor Part Num ber Note Designator Name R412 100 OHM, THICK, FC, 1/8W, 0805, 1% Panasonic ERJ6ENF1000V R413 20K, THICK, FC, 1/10W, 0603, 1% Panasonic ERJ3EKF2002V R414 200K, 1/10W, 1%, 0603, SMD Panasonic ERJ-3EKF2003V R415...
  • Page 36 ELECTRICAL PART LIST Analog Input PCB Assembly Capacitors Reference Description Vendor Vendor Part Num ber Note Designator Name C101 100nF, CHIP, X7R, 25V, 10% , +125-55C, 0603 Murata GRM188R71E104KA01D C102 22uF, SMD E CAP, 63V, 20%, +85-40C NIPPON EMVA630ADA220MF80G C103 22uF, SMD E CAP, 63V, 20%, +85-40C NIPPON EMVA630ADA220MF80G...
  • Page 37 ELECTRICAL PART LIST Analog Input PCB Assembly Capacitors (continued) Reference Description Vendor Vendor Part Num ber Note Designator Name C308 47pF, CHIP, NPO, 50V, 5%, 0603 Murata GRM1885C1H470JA01D C309 100nF, CHIP, X7R, 25V, 10% , +125-55C, 0603 Murata GRM188R71E104KA01D C310 100nF, CHIP, X7R, 25V, 10% , +125-55C, 0603 Murata GRM188R71E104KA01D...
  • Page 38 ELECTRICAL PART LIST Analog Input PCB Assembly Capacitors (continued) Reference Description Vendor Vendor Part Num ber Note Designator Name C515 10uF, SMD, E CAP, 16V, 20% NIPPON EMVY160ADA100MD55G C516 100nF, CHIP, X7R, 25V, 10% , +125-55C, 0603 Murata GRM188R71E104KA01D C517 10uF, SMD, E CAP, 16V, 20% NIPPON EMVY160ADA100MD55G...
  • Page 39 ELECTRICAL PART LIST Analog Input PCB Assembly Transistors Reference Description Vendor Vendor Part Num ber Note Designator Name Q101 S MT, TR, PNP, 60V, 600mA, SOT-23, ON Semi MMBT2907ALT1G MMBT2907ALT1G Q102 S MT, TR, NPN, 60V, 100MA, SOT-23, ON Semi MMBT2484LT1G MMBT2484LT1G Q201...

  • Page 40: Analog Output Pcb Assembly

    ELECTRICAL PART LIST Analog Output PCB Assembly Resistors Reference Description Vendor Vendor Part Number Note Designator Name R101 100K, THICK, FC, 1/10W, 0603, 1% Panasonic ERJ 3EKF1003V R102 100K, THICK, FC, 1/10W, 0603, 1% Panasonic ERJ 3EKF1003V R103 33 OHM, THICK, FC, 1/10W , 0603, 1% Panasonic ERJ 3EKF33R0V R104...
  • Page 41 ELECTRICAL PART LIST Analog Output PCB Assembly Resistors (continued) Reference Description Vendor Vendor Part Number Note Designator Name R213 10K, THICK, FC, 1/10W, 0603, 1% Panasonic ERJ 3EKF1002V R214 10K, THICK, FC, 1/10W, 0603, 1% Panasonic ERJ 3EKF1002V R215 47 OHM, THICK, FC, 1/10W , 0603, 1% Panasonic ERJ 3EKF47R0V R216...
  • Page 42 ELECTRICAL PART LIST Analog Output PCB Assembly Resistors (continued) Reference Description Vendor Vendor Part Number Note Designator Name R329 1.00M, 1/10W , 1% , 0603, SMD Panasonic ERJ -3EKF1004V R351 10K, THICK, FC, 1/10W, 0603, 1% Panasonic ERJ 3EKF1002V R352 130 OHM, 1/10W, 1%, 0603, SMD Panasonic ERJ -3EKF1300V...
  • Page 43 ELECTRICAL PART LIST Analog Output PCB Assembly Resistors (continued) Reference Description Vendor Vendor Part Number Note Designator Name R463 866 OHM, 1/10W, 1%, 0603, SMD Panasonic ERJ -3EKF8660V R464 866 OHM, 1/10W, 1%, 0603, SMD Panasonic ERJ -3EKF8660V R465, 866 OHM, 1/10W, 1%, 0603, SMD Panasonic ERJ -3EKF8660V R466...
  • Page 44 ELECTRICAL PART LIST Analog Output PCB Assembly Capacitors (continued) Reference Description Vendor Vendor Part Number Note Designator Name EMVA250ADA330ME55G C109 33uF, SMD, E CAP, 25V, 20%, +85-40C Nippon C110 22pF, CER, 50V, 5% , NP0, 0603 Murata GRM1885C1H220JA01D C111 22pF, CER, 50V, 5% , NP0, 0603 Murata GRM1885C1H220JA01D C112...
  • Page 45 ELECTRICAL PART LIST Analog Output PCB Assembly Capacitors (continued) Reference Description Vendor Vendor Part Number Note Designator Name C264 0.012uF, CER, 25V, 5%, NP0, 0603 Kemet C0603C123J3GACTU C301 0 OHM, THICK, FC, 1/10W, 0603 Panasonic ERJ 3G EY0R00V C302 3600pF, CER, 50V, 5%, NP0, 0603 Murata GRM1885C1H362JA01D C303...
  • Page 46 ELECTRICAL PART LIST Analog Output PCB Assembly Capacitors (continued) Reference Description Vendor Vendor Part Number Note Designator Name C455 0.012uF, CER, 25V, 5%, NP0, 0603 Kemet C0603C123J3GACTU C456 3600pF, CER, 50V, 5%, NP0, 0603 Murata GRM1885C1H362JA01D C457 1800pF, CER, 50V, 5%, NP0, 0603 Murata GRM1885C1H182JA01D C458...
  • Page 47 ELECTRICAL PART LIST Analog Output PCB Assembly Diodes Reference Description Vendor Vendor Part Number Note Designator Name D101 SMT, SW, BAV99LT1G, SOT-23, ON SEMI ON Semi BAV99LT1 D102 SMT, SW, BAV99LT1G, SOT-23, ON SEMI ON Semi BAV99LT1 D103 SMT, SW, BAV99LT1G, SOT-23, ON SEMI ON Semi BAV99LT1 D201...
  • Page 48 ELECTRICAL PART LIST Analog Output PCB Assembly Transistors (continued) Reference Description Vendor Vendor Part Number Note Designator Name Q310 SMT, MOSFE T, N-CH, 60V/200mA, SC59 Vishay 2N7002K-T1-E3 Q311 SMT, MOSFE T, N-CH, 60V/200mA, SC59 Vishay 2N7002K-T1-E3 Q312 SMT, MOSFE T, N-CH, 60V/200mA, SC59 Vishay 2N7002K-T1-E3 Q401...

  • Page 49: Lan Pcb Assembly

    ELECTRICAL PART LIST LAN PCB Assembly Resistors Reference Description Vendor Vendor Part Num ber Note Designator Name 49.9 OHM, THICK, FC, 1/16W, 0402, 1% Panas onic ERJ-2RKF49R9X 49.9 OHM, THICK, FC, 1/16W, 0402, 1% Panas onic ERJ-2RKF49R9X 49.9 OHM, THICK, FC, 1/16W, 0402, 1% Panas onic ERJ-2RKF49R9X 49.9 OHM, THICK, FC, 1/16W, 0402, 1%...

  • Page 50: Led Pcb Assembly

    ELECTRICAL PART LIST LAN PCB Assembly Inductors and Ferrite Beads Reference Description Vendor Vendor Part Num ber Note Designator Name FERRITE CHIP, 120 OHM, 500MA 0603 MMZ1608S121A FERRITE CHIP, 120 OHM, 500MA 0603 MMZ1608S121A FERRITE CHIP, 120 OHM, 500MA 0603 MMZ1608S121A Integrated Circuits Reference...

  • Page 51: Power Supply Pcb Assembly

    ELECTRICAL PART LIST Power Supply PCB Assembly Resistors Reference Description Vendor Vendor Part Number Note Designator Name 560 OHM, THICK, FC, 1/4W , 1206, 5% RMCF1206JT560R 22 OHM, THICK, FC, 1/4W, 1206, 5% RMCF1206JT22R0 20 OHM, THICK, FC, 1W, 2512, 1% Vishay CRCW251220R0FKEG 10K, Thick Film, 1W, 5%, 2512...
  • Page 52 ELECTRICAL PART LIST Power Supply PCB Assembly Capacitors (continued) Reference Description Vendor Vendor Part Number Note Designator Name 0.1uF, Ceramic, Radial, 630V Kemet C1808W104KBRACTU 1500uF, Electrolytic , Low-Z, Radial, 25V, Nichicon UPW 1E152MHD6 1500uF, Electrolytic , Low-Z, Radial, 25V, Nichicon UPW 1E152MHD6 27pF, CHIP, NPO, 50V, 5%, 0805 Kemet...
  • Page 53 ELECTRICAL PART LIST Power Supply PCB Assembly Integrated Circuits Reference Description Vendor Vendor Part Number Note Designator Name 1-Chip Flyback Regulator, FET,(must be Power TO P268KG date code of 1133 or later) Integrations Opto-Coupler, Transistor Out, 4-pin Fairchild FOD817DSD Voltage Regulator, 3-terminal Adjustable, ON semi LM317MDTRKG DPAK, LM317M...

  • Page 54: Control Center

    ELECTRICAL PART LIST CC-64 Control Center Resistors Reference Description Vendor Vendor Part Note Designator Name Number R100 10K, 0603, 1/10W, 1% Yageo RC0603FR-0710K R101 10K, 0603, 1/10W, 1% Yageo RC0603FR-0710K RC0603JR-0747R R102 47 OHM, 0603, 1/10W, 5% Yageo R103 47 OHM, 0603, 1/10W, 5% Yageo RC0603JR-0747R R104...
  • Page 55 ELECTRICAL PART LIST CC-64 Control Center Capacitors (continued) Reference Description Vendor Vendor Part Designator Name Number C105 0.1uF, 0603, Y5V, 50V, 85C, 20% Samsung CL10F104ZBNC C106 0.1uF, 0603, Y5V, 50V, 85C, 20% Samsung CL10F104ZBNC CL10F104ZBNC C107 0.1uF, 0603, Y5V, 50V, 85C, 20% Samsung C108 0.1uF, 0603, Y5V, 50V, 85C, 20%...
  • Page 56 ELECTRICAL PART LIST CC-64 Control Center Diodes Reference Description Vendor Vendor Part Designator Name Number D100 SWITCHING, KDS181, SOT-23 KDS181 D101 SWITCHING, KDS181, SOT-23 KDS181 KDS181 D102 SWITCHING, KDS181, SOT-23 D200 LED, YELLOW, SMD, 0805 Everlight 17-21 UYC/S530- A2/TR8 17-21 UYOC/S530- D201 LED, AMBER, SMD, 0805 Everlight...
  • Page 57 ELECTRICAL PART LIST CC-64 Control Center Diodes (continued) Reference Description Vendor Vendor Part Designator Name Number D339 LED, GREEN, SMD, 0805 Everlight 17-21 VGC/TR8 D340 LED, GREEN, SMD, 0805 Everlight 17-21 VGC/TR8 17-21 VGC/TR8 D341 LED, GREEN, SMD, 0805 Everlight D342 LED, GREEN, SMD, 0805 Everlight...
  • Page 58 ELECTRICAL PART LIST CC-64 Control Center Integrated Circuits Reference Description Vendor Vendor Part Number Designator Name M100 QUAD 2-INPUT AND, TSSOP14 ON Semi MC74VHC08DT K6R1016C1D-TC10 M101 CMOS, SRAM, TSOP44 Samsung HD64F3069RF25 M102 MCU, FLASH, UNPROG, FP-100B Hitachi M200 HEX INVERTER, TSSOP14 ON Semi MC74VHC04DT M201...

  • Page 59: Zone Controller

    ELECTRICAL PART LIST CC-16 Zone Controller Resistors Reference Description Vendor Name Vendor Part Note Designator Number 715 OHM, 0603, 1/10W, 1% Yageo Corporation RC0603FR-07715R 240 OHM, 0603, 1/10W, 1% Yageo Corporation RC0603FR-07240R 100K, 0603, 1/10W, 5% Yageo Corporation RC0603JR-07100K 10K, 0603, 1/10W, 5% Yageo Corporation RC0603JR-0710K 10K, 0603, 1/10W, 5%...
  • Page 60 ELECTRICAL PART LIST CC-16 Zone Controller Integrated Circuits Reference Description Vendor Name Vendor Part Note Designator Number REG, 1.5A, TO-263 NS National Semi LM317S XCVR, SO-8, MAXIM Maxim Integrated MAX485ECSA EEPROM, 16Kx8, MSOP-8 Microchip Tech Inc 24LC128-I/MS MCU, SSOP28, 10MHz Microchip Tech Inc PIC16F873A-I/SS Miscellaneous...

  • Page 61: Disassembly Procedures

    DISASSEMBLY PROCEDURES 1. Top Cover Removal 1.1 Remove the fourteen screws that secure the top cover to the chassis. 1.2 Lift off the top cover. 2. Analog Input or Output PCB Removal 2.1 Remove the top cover. 2.2 Remove the three screws and/or stand- offs that secure the PCB in place.
  • Page 62 DISASSEMBLY PROCEDURES 4. Main PCB Assembly Removal 4.1 Remove the top cover. 4.2 Unplug the four ribbon cables that con- nect to the analog input and output PCB’s. 4.3 Unplug the wiring harness that runs to the LAN PCB at J202. 4.4 Unplug the wiring harness that runs to the RS-232 connector at J402.
  • Page 63 DISASSEMBLY PROCEDURES 5. Power Supply PCB Removal. 5.1 Remove the top cover. 5.2 Unplug the wiring harness that runs to the main PCB at PL1. 5.3 Disconnect the green/yellow ground wire from the back of the AC input IEC connector. 5.4 Remove the six screws that secure the boar to the bottom of the chassis.
  • Page 64 DISASSEMBLY PROCEDURES 7. Front Panel Removal Note: In order to remove the LED PCB, you must first remove the front panel. 7.1 Remove the top cover. 7.2 Remove the four screws that secure the rack ears to the sides of the chassis. Lift off the rack ears.

  • Page 65: Test Procedures

    ESP_GPIO-II.atsb − ESP_INPUT-II+OUTPUT-II − PMAES3IN.atsb Test Overview This test procedure is used for light-up-and-play testing of the ControlSpace ESP-880 , ESP-1240, ESP-4120 and ESP-1600. This test use the DNC-R card for testing of expansion slot. Definitions and Abbreviations Definition Term...
  • Page 66 ESP-880/-1240/-4120/-1600 a known good Dante network card will be utilized for testing of the expansion slot in the UUT chassis. Setup Hardware Setup - Refer to Figures 6 through 10. Equipment Requirements Equipment Manuf. Notes ESP-880 Bose ESP-1240 Bose ESP-4120 Bose ESP-1600 Bose ATS-2 Audio Precision...
  • Page 67 TEST PROCEDURES Cable Requirements From Qty Type Notes ATS-2 ATS-2 cable AP-IB interface card and cable ATS-2 Switcher XLR type Switcher ESP88F XLR - Phoenix CH1 to Ch8 multi cable series Switcher ESP88F XLR - Phoenix CH9 to CH16 multi cable series PC NIC Eth.
  • Page 68 TEST PROCEDURES Figure 7. ESP-880 Chassis Test Setup Wiring Diagram...
  • Page 69 TEST PROCEDURES Figure 8. ESP-1240 Chassis Test Setup Wiring Diagram...
  • Page 70 TEST PROCEDURES Figure 9. ESP-4120 Chassis Test Setup Wiring Diagram...
  • Page 71 TEST PROCEDURES Figure 10. ESP-1600 Chassis Test Setup Wiring Diagram...
  • Page 72 TEST PROCEDURES ESP-88/00/00 II for PSP Link to AES3 Converter Configurations ESP-88/00/00 II Chassis Configuration The ESP-xx chassis must be configured for these tests using known good plug-in cards. The chassis is used as part of the test equipment. Refer to the table below. ESP Chassis Card Notes...
  • Page 73 TEST PROCEDURES PC/ESP-xx Chassis/ATS-2/Switcher Connections for ESP-880 Test (refer to Figure 7) Switcher Name=IN1 connections (to Phantom & ATS-2) for ESP-880 Label Switcher ESP/ATS-2 OUT CH1L OUT CH1R OUT CH2L OUT CH2R OUT CH3L OUT CH3R OUT CH4L OUT CH4R Phantom Voltage checker or IN1-CH5L OUT CH5L...
  • Page 74 TEST PROCEDURES Switcher Name=OUT1 connections (to ESP & ATS-2) for ESP-880 Label Switcher ESP/ATS-2 IN CH1L ESP880 OUT1 IN CH1R ESP880 OUT2 IN CH2L ESP880 OUT3 IN CH2R ESP880 OUT4 IN CH3L ESP880 OUT5 IN CH3R ESP880 OUT6 IN CH4L ESP880 OUT7 IN CH4R ESP880 OUT8...
  • Page 75 TEST PROCEDURES Switcher Name=IN2 connections (to DUT & Switcher IN1) for ESP-1240 Label Switcher ESP/ATS-2 OUT CH1L ESP880 IN1 OUT CH1R ESP880 IN2 OUT CH2L ESP880 IN3 OUT CH2R ESP880 IN4 OUT CH3L ESP880 IN5 OUT CH3R ESP880 IN6 OUT CH4L ESP880 IN7 OUT CH4R ESP880 IN8...
  • Page 76 TEST PROCEDURES PC/ESP/ATS-2/Switcher Connections for ESP-4120 (refer to Figure 9) Switcher Name=IN1 connections (to Phantom & ATS-2) for ESP-4120 Label Switcher ESP/ATS-2 OUT CH1L OUT CH1R OUT CH2L OUT CH2R OUT CH3L OUT CH3R OUT CH4L OUT CH4R Phantom Voltage checker or IN1-CH5L OUT CH5L Phantom indicator...
  • Page 77 TEST PROCEDURES Switcher Name=OUT1 connections (to ESP & ATS-2) for ESP-4120 Label Switcher ESP/ATS-2 IN CH1L ESP880 OUT1 IN CH1R ESP880 OUT2 IN CH2L ESP880 OUT3 IN CH2R ESP880 OUT4 IN CH3L ESP880 OUT5 IN CH3R ESP880 OUT6 IN CH4L ESP880 OUT7 IN CH4R ESP880 OUT8...
  • Page 78 TEST PROCEDURES Switcher Name=IN2 connections (to DUT & Switcher IN1) for ESP-1600 Label Switcher ESP/ATS-2 OUT CH1L ESP880 IN1 OUT CH1R ESP880 IN2 OUT CH2L ESP880 IN3 OUT CH2R ESP880 IN4 OUT CH3L ESP880 IN5 OUT CH3R ESP880 IN6 OUT CH4L ESP880 IN7 OUT CH4R ESP880 IN8...
  • Page 79 TEST PROCEDURES PC/ESP/ATS-2/Switcher Connections (example photograph) ESP-880 Connections Note: Analog input and output connections are different for the ESP-880, ESP-1240, ESP-4120 and ESP-1600 chassis. Switcher Connections Note: Marked connectors are different each ESP-xxxx chassis type and configuration.
  • Page 80 ® software for testing this card may be different from the version used for other cards or the ESP. Software From Ver. Notes ControlSpace Designer Bose 4.2 or later Measurement Switcher AuBit 1.0.9 or Same for all tests later Audio Precision 1.60...
  • Page 81 TEST PROCEDURES IP Addresses ® In the ControlSpace Designer software, ensure the ESP-880 / ESP-1240 / ESP-4120 / ESP-1600 chassis is set to static IP address 192.168.0.160. Ensure that the ESP-88/00/00 II chassis with ADAT-IN and AES3-OUT card is sent to static IP address 192.168.0.165.
  • Page 82 TEST PROCEDURES Check Firmware version for DUT (continued) If FW is from a previous version, you will Apply Latest version see something like this figure: Click “Update” and wait for the dialog box shown at right, indicating the update was successful.
  • Page 83 TEST PROCEDURES Note: When the DHCP is set, the IP address of the predefined .csp file needs to change the IP address to that shown in above dialog box. To avoid this, it is recommended to not use the Ethernet router because the ESP-88F series has a DHCP time out function.
  • Page 84 TEST PROCEDURES When the Routing tab is chosen, this dialog can be seen. To set the proper routing for this test, assign the routing as shown at right. The Transmitter and Receiver setting are two separate settings corresponding to DNC-R and DNC-E. Choose [DNC-R] on transmitter list box and set the routing, next, choose [DNC-E] and set the routing.
  • Page 85 TEST PROCEDURES Cable Connection to the DUT During Boot-up The DUT needs a period of time to boot up. To shorten the total test time, an Ethernet cable connection is rec- ommended during the boot up se- quence. The CAT-5 cable must be moved from the front ethernet port to the rear expansion port.
  • Page 86 TEST PROCEDURES 1. Start of Test 1.1 Start Test Push “Start Test” button. (Test will not start if the required data is not filled in.) The file saving dialog will come up. Push Save button after choosing directory and file name. The file name is applied the serial number field.
  • Page 87 TEST PROCEDURES 1.2 Front LED Test The led color and indication will be checked by viewing the front LEDs and clicking yes (Y) or no (N) as appropriate. The below series of dialog boxes will increment you through these tests. These tests start with all LED’s off, proceed to the Serial LED (lower) and then through the lower middle (Ethernet) to the upper middle (Signal) and to the upper (Power).
  • Page 88 TEST PROCEDURES 1.3 Phantom Power Test ( In Case of Manual testing by choosing [ LED indicator ] ) The phantom testing dialog box will come up. Look at the Phantom indicator and choose the yes (Y) or no (N) button according to the LED on the Phantom indicator.
  • Page 89 TEST PROCEDURES 1.4 PMESPLink Test The PMESPLink test will be performed by automatically by using ADAT-IN and AES3OUT card on the optional ESP. The audio performance at GV=0dB will be recorded. 1.5 Getting Information To identify the DUT the information retrieved from the DUT will be recorded.
  • Page 90 TEST PROCEDURES 1.9 GPIO Test By using “GPIO loop back unit”, GPIO test will be performed. 2. Audio performance Testing After previous testing, the Audio Testing dialogs will appear. If the measured level is not within the criteria, the “Out of range”...
  • Page 91 TEST PROCEDURES 2.2 Upload Blank Setting Before returning the unit to the customer, the DUT must be cleared of the testing configuration. To clear the testing configuration, do the following procedure to upload the blank setting. The ATS test macro supports the record of blank setting and shipping configuration. When the required test is finished, this dialog will come up.
  • Page 92 TEST PROCEDURES 2.2.7 When the prompting the “Blank” file upload message will comes up, upload the blank file. 2.2.8 Load the proper blank csp file to CSD- V4.2 according to DUT. Model Blank csp file ESP-880 BSE30-880blank.csp ESP-1240 BSE31-1240blank.csp ESP-4120 BSE32-4120blank.csp ESP-1600 BSE3x-1600blank.csp...
  • Page 93 TEST PROCEDURES 2.2.13 The Blank setting check test will be started. The results of all of the previos tests are recorded to the log file and they are applied to the test macro’s decision to pass or fail the DUT. 3.
  • Page 94 TEST PROCEDURES After the information is recorded by the ATS-2 test macro, the recorded file name and path is copied to PC’s clip- board. This information is used in following Excel macro test report output screen. See below. The filename (Full path) can be pasted into the following Excel macro procedure file opening dialog.
  • Page 95 TEST PROCEDURES Passed Test Report If the test result cell indicates “Passed”, the unit can be returned to the customer once it has also passed Hi-Pot and Ground Bond testing. This passed test output shown at right is for the ESP-880 chassis. When the unit is a ESP-1240 , ESP-4120 or ESP-1600, the report will indicate 12 or 16 channel format.
  • Page 96 TEST PROCEDURES Noise ATS2 Setting Item Setting Frequency Amplitude 22HZ / 22KHz LPF Filter “A” Weighting Criteria Item Upper limit Lower limit Level -91dBu -101dBu FRQ20kHz ATS2 Setting Item Setting Frequency 20kHz Amplitude +4dBu <10HZ / FS/2 Filter None Criteria Item Upper limit Lower limit...
  • Page 97 TEST PROCEDURES 19.5dBu ATS2 Setting Item Setting Frequency 1kHz Amplitude +23.5dBu 22HZ / 22KHz LPF Filter “A” Weighting Criteria Item Upper limit Lower limit Function(THD+N) 0.04% 0.005% This test is performed on all analog input channels, 4 to 16 channels, depending on model. 5.2 GV=+14dB test AMPL (1 kHz) ATS-2 Setting...
  • Page 98 TEST PROCEDURES Criteria Item Upper limit Lower limit Level +3.9dBu +2.9dBu Noise ATS2 Setting Item Setting Frequency Amplitude 22HZ / 22KHz LPF Filter “A” Weighting Criteria Item Upper limit Lower limit Level -89dBu -99dBu 5.4 GV=32dB Test AMPL (1 kHz) ATS-2 Setting Item Setting...
  • Page 99 TEST PROCEDURES 5.5 GV=44dB Test AMPL (1 kHz) ATS-2 Setting Item Setting Frequency 1kHz Amplitude +40dBu <10HZ / FS/2 Filter None Criteria Item Upper limit Lower limit Level +4.0dBu +3.0dBu Noise ATS2 Setting Item Setting Frequency Amplitude 22HZ / 22KHz LPF Filter “A”...
  • Page 100 TEST PROCEDURES THDN ATS2 Setting Item Setting Frequency 1kHz Amplitude +40dBu 22HZ / 22KHz LPF Filter “A” Weighting Criteria Item Upper limit Lower limit Function(THD+N) 0.022% 0.0035% 19.5dBu ATS2 Setting Item Setting Frequency 1kHz Amplitude -16.5dBu 22HZ / 22KHz LPF Filter “A”...
  • Page 101 TEST PROCEDURES 5.7 Phantom Power Test (Case of Manual testing by choosing [ LED indicator ] ) This Phantom test is performed with for Phantom indicator. See Phantom test section. When pushing Yes button, the phantom is recorded as Passed. (Case of Automated testing by choosing [ Volt checker ] ) The phantom voltage test will perform in automatically and records the voltage.
  • Page 102 TEST PROCEDURES 5.10 LAN Test When the configuration file was uploaded to the DUT, the DUT Real Time Clock time was de- fined via Ethernet as PC time. Therefore, the time test was passed, the LAN function can be considered test and passed. Criteria Item Pass...
  • Page 103 TEST PROCEDURES Noise ATS2 Setting Item Setting Frequency Amplitude 22HZ / 22KHz LPF Filter “A” Weighting Criteria Item Upper limit Lower limit Level -113dBFS -120dBFS FRQ20kHz ATS2 Setting Item Setting Frequency 20kHz Amplitude +4dBu <10HZ / FS/2 Filter None Criteria Item Upper limit Lower limit...
  • Page 104 TEST PROCEDURES 19.5dBu ATS2 Setting Item Setting Frequency 1kHz Amplitude +23.5dBu 22HZ / 22KHz LPF Filter “A” Weighting Criteria Item Upper limit Lower limit Function(THD+N) 0.02% 0.004% 5.14 PMESPLink Test for ESP-1600 Because the ESPLink is a digital interface, the ESP-1600 ESPLink test is performed in the digital domain by using the oscillator located in the ESP-88 that’s used as part of the test fixture and this signal is transmitted to the ESP-1600 via Dante network.
  • Page 105 TEST PROCEDURES 5.16 DUT Information MAC-ADDR Record for evidence IP-ADDR Record for evidence Firmware-version Record for evidence DSP firmware version Record for evidence ESP type Record for evidence Detect Analog IO card type address 24 Detect Analog IO card type address 25 Detect Analog IO card type address 26...

  • Page 106: Hi-Pot Test

    TEST PROCEDURES 5.18 Blank Setting Upload The last setting of the DUT ESP chassis under test is checked by these items. Item name = passing condition. description UpBlank:Expansion =Pass , Not Found Expansion slot is blank. UpBlank:CC16 = Pass , Not Found CC16 is not connected.

  • Page 107: Ground Bond Test

    TEST PROCEDURES Hi-Pot Tester Settings: All units - 2.120 KVDC, rise time = 1 sec., dwell = 1 to 4 seconds, current limit = 1.2 mA 6.1 Connect the AC mains cord to the back of the ESP chassis under test. Plug the other end of the AC cord into the Hi-Pot tester.

  • Page 108: Addendum A - Analog Port Mapping

    TEST PROCEDURES Addendum A - Analog Port Mapping ESP-880-I/O Mapping ESP-1240-I/O Mapping ESP-4120-I/O Mapping ANALOG I/O MAPPING Digital Only Output from ESP Link Jack (8 channels) Digital Only Output with Dante card installed (16 channels) ESP-1600-I/O Mapping...

  • Page 109: Service Manual Revision History

    SERVICE MANUAL REVISION HISTORY Date Revision Description of Change Change Driven Pages Level Affected 6/14 Document released at revision 00. Service manual release 5/15 Added ESP-1600 information and added New version and revised test procedures. tests...
  • Page 110 SPECIFICATIONS AND FEATURES SUBJECT TO CHANGE WITHOUT NOTICE Bose Corporation The Mountain Framingham Massachusetts USA 01701 P/N: 359862-SM Rev. 01 - 5/2015 (P) http://serviceops.bose.com...

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