THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF BOSE CORPORATION WHICH IS BEING FURNISHED ONLY FOR THE PURPOSE OF SERVICING THE IDENTIFIED BOSE PRODUCT BY AN AUTHORIZED BOSE SERVICE CENTER, AND SHALL NOT BE REPRODUCED OR USED FOR ANY OTHER PURPOSE. WARRANTY...
Bose ControlSpace Designer software, available as a free download from pro.Bose.com, enables PC setup, control, and monitoring of the Bose ControlSpace EX-1280C conferencing processor. A separate document, the ControlSpace Designer Software Guide, can be downloaded as a PDF from pro.Bose.
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14 - Telephone Line: Connect to analog telephone connections worldwide, using an RJ-11 connection. 15 - CC-16 Port: Connect to a Bose CC-16 zone controller or other control interfaces that use a RS-485 connection, such as the Bose ControlCenter CC-1, CC-2, or CC-3 zone controller.
POWER SUPPLY PCB PART LIST Resistors Reference Description Vendor Vendor Part Number Note Designator 560 OHM, 1/4W, 1206, 1% Yageo RC1206FR-07560RL 22 OHM, 1/4W, 1206, 1% Yageo RC1206FR-0722RL 20 OHM, 1W, 2512, 1% Vishay-Dale CRCW251220R0FKEG 10K, 1W, 2512, 5% RK73H3ATTE1002F 100K, 2512, 1% Stackpole RHC2512FT100K...
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POWER SUPPLY PCB PART LIST Capacitors Reference Description Vendor Vendor Part Number Note Designator CER, 2.2NF, 250V, 20%, D11.5 CD12-E2GA222MYNS CER, 2.2NF, 250V, 20%, D11.5 CD12-E2GA222MYNS CER, 2.2NF, 250V, 20%, D11.5 CD12-E2GA222MYNS MET PP, 0.47UF, UL/CSA, 305V, 20% Epcos B32922C3474M000 NPO, 470PF, 50V, 5%, 125C, 0603 Murata GRM1885C1H471JA01D...
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POWER SUPPLY PCB PART LIST Diodes Reference Description Vendor Vendor Part Number Note Designator SMT RECTIFIER, DF06S, SDIP Fairchild DF06S SMT, FAST RECOVERY, ES1G, SMA Fairchild ES1G SMT, RECTIFIER, ES1D, SMA Fairchild ES1D SMT, FAST RECOVERY, US1M-13-F, SMA Diodes, Inc. US1M-13-F SMT, RECTIFIER, ES1D, SMA Fairchild...
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POWER SUPPLY PCB PART LIST Diodes Reference Description Vendor Vendor Part Number Note Designator Fuse - Add part #(s) for Fuse Clips Littlefuse 56000001009 PCB RADIAL FUSE, 250V, 1.25A Littlefuse 37211250411 MOV1 VARISTOR, 300V, V300LA10P Littlefuse V300LA10P NTC1 NTC THERMISTOR, B57153S0100M000 Epcos B57153S0100M000 HEADER, 8P, B8B-XH-AM(LF)(SN)
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DISASSEMBLY PROCEDURE 1. Top Cover Removal 1.1 Remove the eight screws that secure the top cover to the chassis. There are four along the front edge and four more along the rear edge of the chassis. Note: The screws used along the front and rear of the unit are different types.
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DISASSEMBLY PROCEDURE 4. Power Supply PCB Removal CAUTION! There is high voltage located on the power supply PCB during operation. Be sure to allow at least one minute for the power supply to discharge after removing AC mains from the chassis, and before removing the top cover.
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DISASSEMBLY PROCEDURE 6. Acoustic Echo Cancellation (AEC) PCB Removal 6.1 Perform procedure 1. 6.2 Remove the four screws that secure the AEC PCB to the Main/DSP PCB. 6.3 Lift the AEC PCB straight up to disconnect it from the Main/DSP PCB. There is a connector mounted on the bottom of the AEC board that plugs into the mating connector on the Main/DSP PCB.
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DISASSEMBLY PROCEDURE 8. Main/DSP PCB Removal CAUTION! The Main/DSP PCB has a Lithium battery mounted to the top side of the board. It is not replaceable, it is soldered in place. DO NOT dispose of this PCB assembly and/or battery in fire. 8.1 Perform procedure 1 to remove the chassis top cover.
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DISASSEMBLY PROCEDURE 10. Rack Ear Removal 10.1 Remove the two screws that secure the rack ear to the front panel. Lift off the rack ear. 11. Front Panel Removal 11.1 Perform procedure 1 to remove top cover. 11.2 Perform procedure 10 to remove rack ears. 11.3 Using a small flat tip screwdriver, or similar, carefully pry the front panel off from the front of the chassis.
6. USB cable, A/USB micro connector type 7. Bose CC-16 controller - product code 041761 8. Bose CC-PS1 power supply - part number 371407-0010 (for CC-16 controller) 9. Bose 10k linear potentiometer - product code 041966 (part number 299224) or similar 10. Microphone 11. Powered loudspeaker 12.
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TEST PROCEDURE 5. Open the ControlSpace Designer (CSD) software. Click FILE / ® OPEN. Select the EX-1280C_CSD_test_file.csp test file. The settings transfer dialog box will open. Click on Send to Devices. This will set up the UUT and the USB Dante Interface to the correct settings for the following tests.
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TEST PROCEDURE Analog Input / Output Tests Perform the following tests to verify proper operation of the analog input and output PCB assemblies. Notes: 1. Analog Inputs IN9 to IN12 are mapped to outputs OUT5 to OUT8 for the following tests. This is part of the test setup file.
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TEST PROCEDURE 5. Total Harmonic Distortion + Noise (THD+N) Test 5.1 Apply a balanced 1kHz, +4dBu sine wave to the IN1 analog input. 5.2 Measure the THD+N at the OUT1 output using a 22Hz/22kHz Low Pass Filter and A-weighting. Verify that the THD+N measures between 0.001% and 0.004%.
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TEST PROCEDURE 10. Gain (GV=+32dB) Test 10.1 In the CSD window, double-click on the Analog In 1 block to open the Input Control Panel. Using the pull-down menu, change the pre-gain setting to +32dB for Inputs 1 - 4. Apply a balanced 1kHz, -28dBu sine wave with a 22Hz/22kHz Low Pass Filter and A-weighting to the IN1 analog input.
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TEST PROCEDURE 16.2 Measure the THD+N at the OUT1 output using a 22Hz/22kHz Low Pass Filter and A-weighting. Verify that the THD+N measures between 0.0035% and 0.022%. 16.3 Change the input level to apply a balanced 1kHz, -16.5dBu sine wave to the IN1 analog input. 16.4 Measure the THD+N at the OUT1 output using a 22Hz/22kHz Low Pass Filter and A-weighting.
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TEST PROCEDURE 18.6 Click on the EX-1280C tab in the window to show the inputs/outputs and connections. See photo at right. Background color should be blue to show that you are ON- LINE. Click on the Parameter 3 button to set up the correct signal routing on the UUT.
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22.1 Connect a CC-16 Controller to the CC-16 jack on the rear panel. Note: The CC-16 must be powered using the associated AC power supply in order for it to operate. Refer to the required equipment list at the beginning of the test procedures for Bose part numbers.
TEST PROCEDURE 24.2 With the tester set to the above parameters, perform the test. If the unit fails, remove the top cover and repair the problem. Once the unit is repaired, repeat the Hi-Pot and the ground bond test to ensure the unit is safe to return to the customer.
TROUBLESHOOTING 1. When the EX-1280C is first powered up and fully booted, you should see the display below on the front panel. This panel indicates the firmware versions for all of the installed PCB’s. If you cannot see a firmware version for a particular PCB, that means that the unit’s firmware is not seeing that board and may indicate a fault with that particular board.
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TROUBLESHOOTING (CONT.) Problem What to do Power LED • Most often the result of a design file/firmware mismatch. remains red after • If necessary, retrieve saved design from the EX-1280C, then send a blank design to the EX- booting 1280C. The LED should change to white. •...
SERVICE MANUAL REVISION HISTORY Revision Change Driven Date Description of Change Page(s) Affected Level 12/21/2017 Document released at revision 00 Initial Release...
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Bose Corporation 100 The Mountain Road Framingham Massachusetts USA 01701 Reference Number 772234-SM REV 00; 12/2017 http://serviceops.bose.com...
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